Arrangement for inspection of welded plate sections

• US 5,648,619 A
• Filed: 09/19/1995
• Issued: 07/15/1997
• Est. Priority Date: 10/19/1994
• Status: Expired due to Fees

• Current Assignee: Kvaerner Masa-Yards Oy
• Original Assignee: Kvaerner Masa-Yards Oy
• Inventors: Salmi, Jari, Laiho, Heikki, Gustafsson, Jukka
• Primary Examiner(s): RAEVIS, ROBERT R
• Application Number:
  US08/530,082
• Time in Patent Office: 665 Days
• Field of Search: 73/865.8, 73/865.9, 356/376, 356/377, 378/55, 378/58-60, 378/68, 378/177, 378/180, 378/181, 378/195-198, 378/208
• US Class Current: 73/865.8
• CPC Class Codes: G01B 11/24 for measuring contours or curvatures
• CPC Class Codes: G01N 23/083 the radiation being X-rays
• CPC Class Codes: G01N 23/16 the material being a moving sheet or film

Abstract

An arrangement for inspecting arcuate plate assemblies of aluminum with a thickness of at least 20 mm, intended for the manufacturing of large spherical LNG-tanks or the like includes a fastening jig (3) for plate assemblies (4) to be inspected, and inspection and measuring means allowing, in a single fixation of a plate assembly (4) in the fastening jig (3), inspection of one or several weld joints (5). Measuring of the arcuate shape of a shape of the plate assembly (4), whereby, for the inspection of the weld joint(s) includes at one side of the plate assembly (4), a first carriage (19) movable along a first rail system (9), which carriage (19) is provided with a radiation source (20) for X-ray material inspection and, at the other side of the plate assembly (4) and a second carriage (14) movable along a second rail system (8), which the second carriage (14) is provided with a picture amplifier (16) and a video camera (17) for X-ray inspection. For shape inspection of the plate assembly (4), a laser measuring device (11) is located at a considerable distance from the plate assembly (4).

Claims

1. An arrangement for inspecting arcuate plate assemblies of aluminum with a thickness of at least 20 mm, for manufacture of large arcuate objects such as LNG tanks, comprising:

a fastening jig for holding a plate assembly that is to be inspected at a predetermined inspection position having first and second opposite sides,

a weld inspection means comprising, at the first side of the inspection position,

a first rail system,

a first carriage mounted on the first rail system for movement therealong, and

a radiation source for X-ray material inspection carried by the first carriage,

and, at the second side of the inspection position,

a second rail system,

a second carriage mounted on the second rail system for movement therealong, and

an imaging means including a video camera for X-ray inspection carried by the second carriage, and

a laser measuring device located at a considerable distance from the predetermined inspection position for measuring the arcuate shape of the plate assembly over substantially its entire area.

2. An arrangement according to claim 1, wherein a plate assembly held by the fastening jig is convex toward the first side of the inspection position and the laser measuring device is at the first side of the inspection position.

3. An arrangement according to claim 1, wherein a plate assembly held by the fastening jig is generally horizontal, and the radiation source is above and the imaging means is below the predetermined inspection position.

4. An arrangement according to claim 1, comprising a means for synchronizing movement of the first and second carriages along the first and second rail systems so that the radiation source and the imaging means are situated relative to each other so that they can cooperate in inspection of the weld.

5. An arrangement according to claim 1, wherein the first rail system and the second rail system follow the shape of the plate assembly at the inspection area of the weld joint.

6. An arrangement according to claim 1, wherein the laser measuring device is located at a distance of at least five meters from the inspection position.

7. An arrangement according to claim 1, wherein the laser measuring device is located at a distance of more than nine meters from the inspection position.

8. An arrangement according to claim 1, wherein the fastening jig has a convex upper surface for receiving a plate assembly that is to be inspected.

9. An arrangement according to claim 1, comprising a pair of rails between which the fastening jig is located and wherein one of said first and second rail systems is mounted on said pair of rails for movement therealong between a first position, in which said one rail system spans the fastening jig, and a second position, in which said one rail system is spaced from the fastening jig to allow a plate assembly to be placed in and removed from the inspection position.

10. An arrangement according to claim 9, wherein the laser measuring device is mounted on said one rail system for movement therewith along the pair of rails.

12. An arrangement according to claim 1, comprising means for recording weld inspection data and shape measurement data on a compact disc.

13. A method for inspecting an arcuate plate assembly of aluminum with a thickness of at least 20 mm, for manufacture of a large spherical tank, comprising:

securing the arcuate plate assembly in a predetermined inspection position such that there is, at a first side of the plate assembly, a weld inspection means comprising a first rail system, a first carriage mounted on the first rail system for movement therealong, and a radiation source for X-ray material inspection carried by the first carriage, and, at a second side of the plate assembly, a second rail system, a second carriage mounted on the second rail system for movement therealong, and an imaging means including a video camera for X-ray inspection carried by the second carriage, and a laser measuring device is located at a considerable distance from the plate assembly,

employing the weld inspection means to inspect a weld in the plate assembly, and, while keeping the plate assembly in its inspection position,

employing the laser measuring device for measuring the arcuate shape of the plate assembly over substantially its entire area.

11. An arrangement according to claim 17, wherein the fastening jig has a convex upper surface for receiving a plate assembly that is to be inspected, and the arrangement further comprises a pair of rails between which the fastening jig is located, the first rail system is mounted on said pair of rails for movement therealong between a first position, in which the first rail system spans the fastening jig, and a second position, in which said one rail system is spaced from the fastening jig to allow a plate assembly to be placed in and removed from the inspection position, and the laser measuring device is mounted on the first rail system for movement therewith along the pair of rails.

14. A method according to claim 13, comprising moving the first carriage and the second carriage synchronously along the first rail system and the second rail system respectively while employing the weld inspection means to inspect the weld in the plate assembly.

15. A method according to claim 13, wherein the arcuate plate assembly, when secured in the predetermined inspection position, is located between a pair of rails, one of the first and second rail systems is supported by the pair of rails and extends over the arcuate plate assembly and the other of the first and second rail system extends under the arcuate plate assembly, and the method further comprises:

displacing said one rail system along the pair of rails to a location in which it is spaced from the arcuate plate assembly in the inspection position,

removing the arcuate plate assembly from the inspection position,

securing a second arcuate plate assembly in the predetermined inspection position, and

displacing said one rail system along the pair of rails to the position in which it extends over the other rail system.

16. A method according to claim 13, comprising recording weld inspection data and shape measurement data on a compact disc.

17. An arcuate plate assembly that has been inspected by a method according to claim 13.

18. A spherical tank having a diameter of at least about 20 m and composed of arcuate plate assemblies having a thickness of at least about 20 mm, and wherein the plate assemblies have been inspected by a method according to claim 13.