Method and device for charging and conditioning batteries

• US 5,648,714 A
• Filed: 11/30/1994
• Issued: 07/15/1997
• Est. Priority Date: 11/30/1994
• Status: Expired due to Term

• Current Assignee: Canadus Power Systems, LLC
• Original Assignee: 3266991 Manitoba, Ltd.
• Inventors: Eryou, Douglas F., Federman, Vladimir
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): Law, Patrick B.
• Application Number:
  US08/352,040
• Time in Patent Office: 958 Days
• Field of Search: 320/4, 320/21, 320/50, 324/430, 324/432
• US Class Current: 320/139
• CPC Class Codes: H02J 7/00711 with introduction of pulses during the charging process

Abstract

A battery charging and conditioning circuit is provided wherein application of a charging current to a battery (B) is alternated with the application of short current spikes. The impedance characteristic and no load voltage characteristic of the battery are monitored and processed to select the charging current and spiked current applied to the battery. Processing of the impedance characteristic and no load voltage characteristic of the battery is made by a processing unit (5). The circuit used to generate the short current spikes responds to a timing signal produced by an oscillator (15) by opening and closing a switch (11) to release charge stored in a charge storage device such as an inductor (19), the released charge comprising a current pulse for application to the battery.

Claims

1. A method for conditioning plates of a battery, the method comprising the steps of:

connecting to a positive and negative terminal of the battery;

applying a substantially constant voltage across the positive and negative terminals;

generating a series of current pulses; and

applying the pulses across the positive and negative terminals, the pulses having a peak voltage measured above the constant voltage and the pulses causing a current flow of greater than 1.0 amps through the battery and wherein the pulses have a time period from a leading edge to a trailing edge of less than 10 microseconds.

2. The method according to claim 1 wherein each pulse is arranged such that it is applied wholly above the constant voltage without substantially reducing the voltage across the terminals to a voltage less than the constant voltage.

3. The method according to claim 1 wherein the battery is a 12 volt battery and wherein each pulse causes a current flow at its peak in the range 2 to 6 amps.

4. The method according to claim 1 further including the step of controlling each pulse by generating a predetermined value of the current flow through the cells such that the voltage at the peak varies and is determined by the resistance of the battery across the positive and negative terminals.

5. The method according to claim 1 further including the steps of:

detecting a voltage across the positive and negative terminals which is greater than the battery voltage; and

generating the pulses only when the voltage detected is greater than the battery voltage.

6. The method according to claim 1 including using the voltage across the battery terminals to provide power for generating the pulses.

7. The method according to claim 1 further including the steps of

periodically halting generation of the voltage pulses;

and

measuring, while the pulses are halted, a voltage generated by the battery and a resistance across the battery, the value of the charging voltage and the value of the pulses selected depending upon the measured battery voltage and battery resistance.

8. A method for conditioning plates of a battery having at least one electrolytic cell, a positive connection terminal and a negative connection terminal connected across the at least one cell, the method comprising connecting a first connector to the positive terminal, connecting a second connector to the negative terminal such that a substantially constant voltage is applied across the first and second connectors, generating a series of current pulses and applying the pulses across the first and second connectors, wherein the battery is provided as part of a battery power and charging system including a battery charging means connected across the positive and negative terminals of the battery and wherein the pulses are generated in a device separate from the charging means, the device receiving voltage from across the battery terminals for providing power for generating the pulses.

9. A method for conditioning plates of a battery having at least one electrolytic cell, a positive connection terminal and a negative connection terminal connected across the at least one cell, the method comprising connecting a first connector to the positive terminal, connecting a second connector to the negative terminal such that a substantially constant voltage is applied across the first and second connectors, generating a series of current pulses and applying the pulses across the first and second connectors, wherein the battery is provided as part of a battery power and charging system including a battery charging means connected across the positive and negative terminals of the battery including detecting a voltage across the positive and negative terminals which is greater that the battery voltage and generating the pulses only when the voltage is greater than the battery voltage.

10. A method for conditioning plates of a battery having at least one electrolytic cell, a positive connection terminal and a negative connection terminal connected across the at least one cell, the method comprising connecting a first connector to the positive terminal, connecting a second connector to the negative terminal such that a substantially constant voltage is applied across the first and second connectors, generating a series of current pulses and applying the pulses across the first and second connectors, periodically halting generation of the voltage pulses and measuring, while the pulses are halted, a voltage generated by the battery and a resistance across the battery and including providing means for generating a charging voltage and means for generating the voltage pulses and including selecting the presence of and value of the charging voltage and selecting the presence of and value of the pulses in dependence upon the battery voltage and battery resistance measured.

11. A method for conditioning plates of a battery having at least one electrolytic cell, a positive connection terminal and a negative connection terminal connected across the at least one cell, the method comprising connecting a first connector to the positive terminal, connecting a second connector to the negative terminal such that a substantially constant voltage is applied across the first and second connectors, providing an inductance coil, providing switch means for controlling passage of current through the inductance coil, initially closing the switch to cause a current to flow through the inductance coil and then opening the switch to cause the current in the inductance coil to flow to the positive terminal.

12. A device for charging and conditioning a battery, comprising:

a first circuit for generating a variable trickle battery charging current;

a second circuit for generating a variable pulsed battery conditioning current;

means for connecting the first and second circuits to the battery;

a sensor connected to the battery for sensing an impedance characteristic and a no load voltage characteristic of the battery, and for generating output signals indicative thereof; and

a processing unit connected to the first and second circuits to control operation thereof, and connected to the sensor to receive the output impedance characteristic and voltage characteristic signals, the processing unit selecting, based on the sensed impedance characteristic and voltage characteristic of the battery, a value for the variable trickle battery charging current and a value for the variable pulsed battery conditioning current to be applied to the battery by the first and second circuits, respectively.

13. The device of claim 12 wherein the processing unit includes a look up table specifying operation of the first and second circuits in applying the variable trickle battery charging current and the variable pulsed battery conditioning current, respectively, either separately or in combination with each other based on the sensed impedance characteristic and voltage characteristic of the battery.

14. The device of claim 13 wherein the look up table specifies operation of the first circuit only in applying the variable trickle battery charging current for a first range of sensed no load voltage characteristic of the battery, specifies operation of the first and second circuits together in applying the variable trickle battery charging current and the variable pulsed battery conditioning current for a second range of sensed no load voltage characteristic of the battery greater than the first range, and specifies operation of the second circuit alone in applying the variable pulsed battery conditioning current for a third range of sensed no load voltage characteristic of the battery greater than the second range.

15. The device of claim 14 wherein the look up table further specifies the value of the variable trickle battery charging current to be applied to the battery based on the sensed no load voltage characteristic of the battery.

16. The device of claim 14 wherein the look up table further specifies the value for the variable pulsed battery conditioning current to be applied to the battery based on the sensed impedance characteristic of the battery.

17. The device of claim 16 wherein the value for the variable pulsed battery conditioning current to be applied to the battery generally increases the higher the sensed impedance characteristic of the battery.

18. The device of claim 12 wherein the processing unit further includes means for terminating operation of the first and second circuits during a time period used by the sensor in sensing the impedance characteristic and load voltage characteristic of the battery.

19. The device as in claim 12 wherein the second circuit for generating the variable pulsed battery conditioning current, comprises:

a third circuit for generating a substantially square wave timing signal;

a switch operable to close and open responsive to the timing signal;

a charge storage device connected at a node in series with the switch between a power source and ground, the charge storage device storing charge from the power source when the switch is closed and generating a current pulse discharge from the charge storage device at the node when the switch is opened; and

means for connecting the node to the battery for application of a train of the discharged current pulses to the battery.

20. The device as in claim 19 wherein the charge storage device comprises an inductor.

21. The device as in claim 19 wherein the third circuit comprises a square wave oscillator.

22. A device for conditioning a battery, comprising:

a circuit for generating a variable pulsed battery conditioning current;

means for connecting the circuit to the battery;

a sensor connected to the battery for sensing an impedance characteristic and a no load voltage characteristic of the battery, and for generating output signals indicative thereof; and

a processing unit connected to the circuit to control operation thereof, and connected to the sensor to receive the output impedance characteristic and voltage characteristic signals, the processing unit selecting, based on the sensed impedance characteristic and voltage characteristic of the battery, a value for the variable pulsed battery conditioning current to be applied to the battery by the circuit.

23. The device of claim 22 wherein the processing unit includes a look up table specifying operation of the circuit in applying the variable pulsed battery conditioning current based on the sensed impedance characteristic and voltage characteristic of the battery.

24. The device of claim 23 wherein the look up table specifies no operation of the circuit for a first range of sensed no load voltage characteristic of the battery, and specifies operation of the circuit in applying the variable pulsed battery conditioning current for a second range of sensed no load voltage characteristic of the battery greater than the first range.

25. The device of claim 23 wherein the look up table specifies the value for the variable pulsed battery conditioning current to be applied to the battery based on the sensed impedance characteristic of the battery.

26. The device of claim 25 wherein the value for the variable pulsed battery conditioning current to be applied to the battery generally increases the higher the sensed impedance characteristic of the battery.

27. The device of claim 22 wherein the processing unit further includes means for terminating operation of the circuit during a time period used by the sensor in sensing the impedance characteristic and no load voltage characteristic of the battery.

28. The device as in claim 22 wherein the circuit for generating the variable pulsed battery conditioning current, comprises:

means of generating a substantially square wave timing signal;

a switch operable to close and open responsive to the timing signal;

a charge storage device connected at a node in series with the switch between a power source and ground, the charge storage device storing charge from the power source when the switch is closed and generating a current pulse discharge from the charge storage device at the node when the switch is opened; and

means for connecting the node to the battery for application of a train of the discharged current pulses to the battery.

29. The device as in claim 28 wherein the charge storage device comprises an inductor.

30. The device as in claim 28 wherein the means for generating a substantially square wave timing signal comprises a square wave oscillator.

31. A device for charging and conditioning a battery, comprising:

a trickle charging circuit;

a square wave oscillator for generating a substantially square wave timing signal;

a switch operable to close and open responsive to the timing signal;

an inductor connected at a node in series with the switch between the battery and ground, the inductor storing charge from the battery when the switch is closed and generating a current pulse discharge from the inductor at the node when the switch is opened; and

means for connecting the trickle charging circuit and the node to the battery for simultaneous application of a trickle charging current and a train of the discharged current pulses to the battery.

32. A device for conditioning a battery, comprising:

a square wave oscillator for generating a substantially square wave timing signal;

a switch operable to close and open responsive to the timing signal;

an inductor connected at a node in series with the switch between the battery and ground, the inductor storing charge from the battery when the switch is closed and generating a current pulse discharge from the battery at the node when the switch is opened; and

means for connecting the node to the battery for application of a train of the discharged current pulses to the battery.

33. A device for conditioning a battery, comprising:

a circuit for generating a substantially square wave timing signal;

a switch operable to close and open responsive to the timing signal;

a charge storage device connected at a node in series with the switch between a power source and ground, the charge storage device storing charge from the power source when the switch is closed and generating a current pulse discharge from the charge storage device at the node when the switch is opened;

means for connecting the node to the battery for application of a train of the discharged current pulses to the battery; and

a voltage sensing circuit connected to the battery for sensing the application of a trickle charging current to the battery, the voltage sensing circuit including means for activating the square wave circuit and causing the generation of the train of discharged current pulsed responsive to sensing the application of the trickle charging current to the battery.