Stable substrate structure for a wide swath nozzle array in a high resolution inkjet printer

• US 5,648,806 A
• Filed: 10/06/1994
• Issued: 07/15/1997
• Est. Priority Date: 04/02/1992
• Status: Expired due to Term

• Current Assignee: Hewlett-Packard Development Company, L.P. (HP Inc.)
• Original Assignee: Hewlett-Packard Company (HP Inc.)
• Inventors: Childers, Winthrop D., Steinfield, Steven W., Keefe, Brian J., Harris, Donald G., Azmoon, Majid
• Primary Examiner(s): DANG, THU A
• Application Number:
  US08/319,894
• Time in Patent Office: 1,013 Days
• Field of Search: 347/47, 347/40, 347/58-59, 347/62, 347/63, 347/84, 347/85, 347/86, 347/87
• US Class Current: 347/87
• CPC Class Codes: B41J 2/04511 for electrostatic discharge protection
• CPC Class Codes: B41J 2/04541 Specific driving circuit
• CPC Class Codes: B41J 2/04543 Block driving
• CPC Class Codes: B41J 2/04546 Multiplexing
• CPC Class Codes: B41J 2/0458 controlling heads based on heating elements forming bubbles
• CPC Class Codes: B41J 2/04581 controlling heads based on piezoelectric elements
• CPC Class Codes: B41J 2/14024 Assembling head parts
• CPC Class Codes: B41J 2/1404 Geometrical characteristics
• CPC Class Codes: B41J 2/14072 Electrical connections, e.g. details on electrodes, connecting the chip to the outside...
• CPC Class Codes: B41J 2/14129 Layer structure
• CPC Class Codes: B41J 2/14201 Structure of print heads with piezoelectric elements
• CPC Class Codes: B41J 2/1433 Structure of nozzle plates
• CPC Class Codes: B41J 2/15 for serial printing
• CPC Class Codes: B41J 2/1603 of the front shooter type
• CPC Class Codes: B41J 2/1623 bonding and adhesion
• CPC Class Codes: B41J 2/1626 etching
• CPC Class Codes: B41J 2/1631 photolithography
• CPC Class Codes: B41J 2/1634 laser machining
• CPC Class Codes: B41J 2/1635 dividing the wafer into individual chips
• CPC Class Codes: B41J 2/1643 thin film formation by plating
• CPC Class Codes: B41J 2/1752 : Mounting within the printer
• CPC Class Codes: B41J 2/17526 : Electrical contacts to the cartridge
• CPC Class Codes: B41J 2/1753 : Details of contacts on the cartridge, e.g. protection of contacts
• CPC Class Codes: B41J 2/17559 : Cartridge manufacturing
• CPC Class Codes: B41J 2/2121 : characterised by dot size, e.g. combinations of printed dots of different diameter
• CPC Class Codes: B41J 2/2125 : by means of nozzle diameter selection
• CPC Class Codes: B41J 2/2132 : Print quality control characterised by dot disposition, e.g. for reducing white stripes or banding methods for local corrections by dot omission, image edge enhancement, or multi-pass mask selection G06K15/102; colour conversion H04N1/40
• CPC Class Codes: B41J 2/5056 : using dot arrays providing selective dot disposition modes, e.g. different dot densities for high speed and high-quality printing, array line selections for multi-pass printing, or dot shifts for character inclination B41J2/2132 takes precedence
• CPC Class Codes: B41J 2/525 : Arrangement for multi-colour printing, not covered by group B41J2/21, e.g. applicable to two or more kinds of printing or marking process
• CPC Class Codes: B41J 2202/13 : Heads having an integrated circuit
• CPC Class Codes: B41J 2202/14 : Mounting head into the printer
• CPC Class Codes: B41J 3/54 : with two or more sets of type or printing elements B41J3/60 takes precedence
• CPC Class Codes: G06K 15/107 : Mask selection
• CPC Class Codes: H05K 1/118 : specially for flexible printed circuits, e.g. using folded portions

Abstract

An inkjet printhead includes a compact substrate of increased stability and structural integrity to provide a high resolution 600 dot-per-inch nozzle array having a one-half inch swath. A plurality of ink vaporization chambers are respectively aligned with the nozzles in two longitudinal columns, one column extending longitudinally along one edge of the substrate and a second column extending longitudinally along an opposite edge of the substrate, with ink feed channels communicating through an ink passage from an underside of the substrate around both edges of the substrate to the vaporization chambers. The ink feed channels have thereby been eliminated from the central portion of the substrate, and replaced by the ink feed channels at the edges of the substrate.

Claims

1. A printhead having an array of ink nozzles aligned respectively over a plurality of firing chambers, comprising:

a substrate including end portions with one or more columns of firing chambers located on said substrate between said end portions, with said firing chambers extending in a longitudinal direction along at least one outer edge of said substrate and spaced less than 1/500th of an inch apart in said longitudinal direction so as to eject droplets of ink on a medium at a dots per inch resolution of less than 1/500th of an inch in said longitudinal direction as said printhead scans across said medium in a direction perpendicular to said longitudinal direction;

ink channel means connecting an ink reservoir with said firing chambers, for passing ink from an underside of said substrate around an outer edge of said substrate to said firing chambers; and

a support structure for supporting said substrate in a fixed position.

2. The printhead of claim 1, which includes an array of inkjet nozzles, and

wherein said substrate includes a first column of firing chambers extending in the longitudinal direction along a first edge of said substrate, and a second column of firing chambers extending in the longitudinal direction along a second edge of said substrate opposite said first edge;

and

further including first ink channel means for passing ink from an underside of said substrate around said first edge of said substrate to said first column of firing chambers, and second ink channel means for passing ink from an underside of said substrate around said second edge of said substrate to said second column of firing chambers.

3. The printhead of claim 1, wherein said support structure includes end support means for positioning and engaging said end portions of said substrate.

4. The printhead of claim 3, wherein said end support means includes a support surface for engaging an underside of said end portions of said substrate.

5. The printhead of claim 4, wherein said support surface of said end support means includes a central peninsula for engaging an underside of said end portions as well as engaging an underside of an interior portion of said substrate, said interior portion located intermediate of said end portions.

6. The printhead of claim 3, wherein said end support means includes an upright stop member to limit movement of said end portions in the longitudinal direction.

7. The printhead of claim 6, wherein said upright stop member includes groove means for receiving adhesive to facilitate fixedly attaching said end portions of said substrate to said support structure.

8. The printhead of claim 1 wherein said one or more columns of firing chambers extend in said longitudinal direction a predetermined distance which is greater than one-third of an inch.

9. The printhead of claim 1 wherein said one or more columns of firing chambers extend in said longitudinal direction a predetermined distance which is at least one-half of an inch.

10. The printhead of claim 1 wherein said ink channel means includes interior wall portions of said support structure.

11. The printhead of claim 1, wherein said substrate includes circuitry for selectively actuating individual firing chambers, and wherein said end portions include electrostatic discharge devices for said circuitry.

12. The printhead of claim 1, wherein said substrate includes circuitry for selectively actuating individual firing chambers, and wherein said end portions include interconnect junctions for connecting said circuitry to printer interconnect pads on said support structure.

13. The printhead of claim 2, wherein said substrate includes a central interior portion located between said end portions as well as between said first column of firing chambers and said second column of firing chambers, said central interior portion excluding said ink channel means in order to provide a stable substrate with structural integrity.

14. The printhead of claim 1 wherein said support structure is a print cartridge which also houses said ink reservoir.

15. The printhead of claim 1 wherein said one or more columns of firing chambers comprise two columns of firing chambers and wherein said firing chambers in said two columns together eject droplets of ink on said medium at a dots per inch resolution of less than 1/500th of an inch in said longitudinal direction.

16. An inkjet printer comprising:

a frame;

a carriage for traversing across a print zone;

a print cartridge removably mounted in said carriage, and including an array of ink nozzles which provide a predetermined swath width;

a substrate supported on said print cartridge in a fixed position, and including end portions with a first column of firing chambers and a second column of firing chambers located on said substrate between said end portions, with said firing chambers extending in a longitudinal direction along at least one outer edge of said substrate and spaced less than 1/500th of an inch apart in said longitudinal direction so as to eject droplets of ink on a medium at a dots per inch resolution of less than 1/500th of an inch in said longitudinal direction as said printhead scans across said medium in a direction perpendicular to said longitudinal direction;

ink channel means connecting an ink reservoir with said firing chambers, for passing ink from an underside of said substrate around an outer edge of said substrate to said firing chambers; and

wherein said substrate includes a central interior portion located between said end portions as well as between said first column of firing chambers and said second column of firing chambers, said central interior portion excluding said ink channel means.

17. The inkjet printer of claim 16 wherein said print cartridge includes a nozzle array having a predetermined swath width greater than one-third of an inch.

18. The printer of claim 16 wherein said ink reservoir is located in said print cartridge along with said substrate.