Passive infrared analysis gas sensor

• US 5,650,624 A
• Filed: 04/13/1995
• Issued: 07/22/1997
• Est. Priority Date: 04/13/1995
• Status: Expired due to Term

• Current Assignee: GE Thermometrics Inc (Amphenol Corporation)
• Original Assignee: Engelhard Sensor Technologies, Inc. (BASF SE)
• Inventors: Wong, Jacob Y.
• Primary Examiner(s): FIELDS, CAROLYN
• Application Number:
  US08/422,507
• Time in Patent Office: 831 Days
• Field of Search: 250/339.04, 250/338.5, 250/339.13, 250/343
• US Class Current: 250/338.5
• CPC Class Codes: G01N 21/3504 for analysing gases, e.g. multi-gas analysis
• CPC Class Codes: G01N 21/3518 Devices using gas filter correlation techniques; Devices using gas pressure modulation techniques

Abstract

A passive source infrared gas detector which uses an ambient temperature source and the space between the detector assembly and the source as the sample chamber is provided, the gas detector includes an infrared detector assembly for producing a first output, a second output, and a third output, the first output being indicative of the radiation received by the detector assembly at a first non-neutral spectral band which is absorbable by a preselected gas to be detected, the second output being indicative of the radiation received by the detector assembly at a first neutral spectral band from the passive infrared source, and the third output being indicative of the radiation received by the detector assembly at a second neutral spectral band from the passive infrared source. Signal processing means are included for manipulating the three outputs to determine the concentration of the gas being monitored. By adding additional detectors to the detector assembly which can detect radiation at spectral bands characteristic of additional gases, the infrared gas detector can be used to monitor the concentration of a plurality of gases.

Claims

1. A passive source infrared gas detector, comprising:

a. an infrared detector assembly comprising

i. a port for receiving radiation therethrough from the passive infrared source,

ii. a first sensor, a second sensor, and a third sensor disposed to receive radiation through the port for producing a first output, a second output, and a third output indicative of the radiation incident on the first sensor, second sensor, and third sensor, respectively,

iii. a first narrow band pass filter interposed between the port and the first sensor, the first narrow band bass filter producing an output therefrom indicative of the radiation incident on the first band pass filter at a first non-neutral spectral band which is absorbable by a preselected gas to be detected,

iv. a second narrow band pass filter interposed between the port and the second sensor, the second narrow band pass filter producing an output therefrom indicative of the radiation incident on the second band pass filter at a first neutral spectral band, and

v. a third narrow band pass filter interposed between the port and the third sensor, the third narrow band pass filter producing an output therefrom indicative of the radiation incident on the third band pass filter at a second neutral spectral band,

b. temperature measuring means for producing an output corresponding to the ambient temperature of the first, second, and third sensors;

c. signal processing means adapted to receive the outputs from the first sensor, second sensor, third sensor, and temperature measuring means and for sampling and at least temporarily storing the outputs of the first sensor, second sensor, third sensor, and temperature measuring means at preset intervals, the signal processing means including means for

i. correcting the stored outputs of the first sensor, second sensor, and third sensor to compensate for the ambient temperature of the first sensor, second sensor, and third sensor, respectively, at the time of sampling,

ii. calculating the temperature of the passive infrared source at the time of sampling based on the ratio of the corrected values of the outputs from the second and third sensors,

iii. calculating a predicted output for at least one of the second or third sensors based on the calculated temperature of the passive infrared source for the sampling period,

iv. calculating an attenuation factor by comparing the predicted output of at least one of the second or third sensors with the corrected output from the corresponding sensor for the sampling period,

v. correcting the stored output of the first sensor by the attenuation factor,

vi. determining the concentration of the gas for the sampling period from the corrected output from the first sensor, and

vii. monitoring the concentration of gas based on a predetermined function and providing an output signal based on the monitoring.

2. A passive infrared gas detector according to claim 1, wherein the first sensor, second sensor, and third sensor each comprise a thermopile detector.

3. A passive infrared gas detector according to claim 1, wherein the first sensor, second sensor, and third sensor each comprise a thermopile and each share a common reference junction.

4. A passive infrared gas detector according to claim 1, wherein the field of view for the first, second, and third sensors is substantially the same.

5. A passive infrared gas detector according to claim 4, further comprising an optical system which expands the field of view of the detector assembly.

6. A passive infrared gas detector according to claim 1, wherein the gas being monitored is at least one selected from the group consisting of CO, CO₂, H₂ O, and TVOC.

7. A passive infrared gas detector according to claim 1, wherein the first, second, and third narrow band pass filters are about 0.1 μ

m wide at FWHM.

8. A passive infrared gas detector according to claim 7, wherein the second and third narrow band pass filters have a center wavelength selected from the group consisting of about 3.91 μ

m, about 5.0 μ

m, and about 9.0 μ

m.

9. A passive infrared gas detector according to claim 8, wherein the first narrow band pass filter has a center wavelength of about 4.67 μ

m.

10. A passive infrared gas detector according to claim 1, further comprising a battery power source.

11. A passive infrared gas detector according to claim 1, wherein the port comprises a window in a TO-5 can.

12. A passive infrared gas detector according to claim 1, wherein the output of the signal processing means is communicated to an alarm.

13. A passive infrared gas detector according to claim 1, wherein the infrared detector assembly is housed in a TO-5 can.

14. A passive source infrared gas detector, comprising:

a. an infrared detector assembly for producing a first output, a second output, and a third output, the first output being indicative of the radiation received by the detector assembly at a first non-neutral spectral band which is absorbable by a preselected gas to be detected, the second output being indicative of the radiation received by the detector assembly at a first neutral spectral band from the passive infrared source, and the third output being indicative of the radiation received by the detector assembly at a second neutral spectral band from the passive infrared source;

b. temperature measuring means for producing an output indicative of the ambient temperature of the detector assembly;

c. signal processing means adapted to receive the first, second, and third outputs and the output from the temperature measuring means and for sampling and storing, at least temporarily, the first, second, and third outputs and the output from the temperature measuring means at preset intervals, the signal processing means including means for

i. correcting the stored first, second, and third outputs to compensate for the ambient temperature of the detector assembly,

ii. calculating the temperature of the passive infrared source based on the ratio of the corrected values of the stored second and third outputs,

iii. calculating a predicted second or third output for the sampling period based on the calculated temperature of the passive infrared source,

iv. calculating an attenuation factor for the sampling period by comparing the predicted second or third output with the actual stored second or third output, respectively,

v. correcting the stored first output by the attenuation factor calculated for the sampling period,

vi. determining the concentration of the gas for the sampling period using the corrected first output, and

vii. monitoring the concentration of gas based on a predetermined function and providing an output signal based on the monitoring.

15. A passive infrared gas detector according to claim 14, wherein the gas to be detected is at least one selected from the group consisting of CO, CO₂, H₂ O, and TVOC.

16. A passive infrared gas detector according to claim 14, wherein the first non-neutral spectral band, the first neutral spectral band, and the second neutral spectral band are about 0.1 μ

m wide at FWHM.

17. A passive infrared gas detector according to claim 16, wherein the first neutral spectral band and the second neutral spectral band have a center wavelength selected from the group consisting of about 3.91 μ

m, about 5.0 μ

m, and about 9.0 μ

m.

18. A passive infrared gas detector according to claim 17, wherein the first non-neutral spectral band has a center wavelength of about 4.67 μ

m.

19. A passive infrared gas detector according to claim 17, wherein the first non-neutral spectral band has a center wavelength of about 4.26 μ

m.

20. A passive infrared gas detector according to claim 14, further comprising a battery power source.