Conversion circuit for process control system

• US 5,650,777 A
• Filed: 06/07/1995
• Issued: 07/22/1997
• Est. Priority Date: 06/07/1995
• Status: Expired due to Fees

• Current Assignee: Rosemount Incorporated (Emerson Electric Company)
• Original Assignee: Rosemount Incorporated (Emerson Electric Company)
• Inventors: Westfield, Brian L., Anderson, Stephen D., Louwagie, Bennett L., Piechowski, Todd A.
• Primary Examiner(s): MARCELO, MELVIN C
• Application Number:
  US08/479,801
• Time in Patent Office: 776 Days
• Field of Search: 340/870.11, 340/870.13, 340/870.15, 340/870.21, 364/139
• US Class Current: 340/870.11
• CPC Class Codes: G05B 19/0423 Input/output
• CPC Class Codes: G05B 19/4185 characterised by the network communication
• CPC Class Codes: G05B 2219/25189 Current mode sensor I-O, current loop, 40-mA loop instead of voltage
• CPC Class Codes: G05B 2219/25191 Current loop
• CPC Class Codes: G05B 2219/31121 Fielddevice, field controller, interface connected to fieldbus
• CPC Class Codes: G05B 2219/31126 Transmitter coupled to fieldbus and to sensor, a-d conversion
• CPC Class Codes: G05B 2219/31135 Fieldbus
• CPC Class Codes: G05B 2219/33197 Current loop 4-20-mA milliampere
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

Conversion circuitry for use in a process control system is adapted for coupling to a primary process control loop. Digital receiver circuitry in the conversion circuitry receives a digital signal transmitted over the primary process control loop from a field transmitter and responsively provides a digital output. A microprocessor receives the digital output and responsively provides a secondary loop control output. Secondary loop control circuitry for coupling to a secondary process control loop receives the secondary loop control output from the microprocessor and responsively controls current flowing through the secondary process control loop. The current flowing through the secondary process control loop is related to the digital signal transmitted by the field transmitter.

Claims

1. Conversion circuitry for coupling to a field transmitter over a primary process control loop, comprising:

digital receiver circuitry coupling to the primary loop for receiving a digital process variable signal from the field transmitter sent over the primary process control loop and providing a digital output;

control circuitry receiving the digital output and responsively providing a secondary loop control output; and

secondary loop control circuitry for coupling to a secondary process control loop including a current source for controlling current flowing through the secondary loop in response to the secondary loop control output whereby an analog current in the secondary loop is related to the digital process variable signal provided by the field transmitter.

2. The circuitry of claim 1 including power supply circuitry coupled to the secondary loop for receiving power from the secondary loop to power the conversion circuitry.

3. The circuitry of claim 1 wherein current in the secondary loop is controlled between 4 mA and 20 mA.

4. The circuitry of claim 1 including a plurality of secondary loop control circuits coupled to a plurality of secondary process control loops, wherein the control circuitry provides a plurality of secondary loop control outputs to the plurality of secondary loop control circuits to responsively control current therethrough.

5. The circuitry of claim 4 including a plurality of opto-isolators coupling the control circuitry to the plurality of secondary loop control circuits and providing isolation therebetween.

6. The circuitry of claim 4 wherein the field transmitter provides a digital signal representative of a plurality of process variables and current on each of the plurality of secondary loops is related to one of the plurality of process variables.

7. The circuitry of claim 1 wherein the secondary loop control circuit is powered by current from the secondary loops.

8. The circuitry of claim 1 wherein the digital signal from the field transmitter is in accordance with the HART®

communication standard.

9. The circuitry of claim 1 and including digital transmission circuitry controlled by the control circuitry and coupled to the primary loop for responsively transmitting a digital signal on the primary loop to the field transmitter.

10. The circuitry of claim 1 wherein the secondary loop control circuitry provides an alarm signal on the secondary loop in response to an alarm condition.

11. The circuitry of claim 4 wherein multiple field transmitters are coupled to the primary loop each transmitting digital signals representative of process variables and current on each of the plurality of secondary loops corresponds to one of the process variables.

12. Conversion circuitry for coupling to a field transmitter over a primary process control loop, comprising:

digital receiver circuitry coupling to the primary loop for receiving a digital signal from the field transmitter sent over the primary process control loop and providing a digital output;

control circuitry receiving the digital output and responsively providing a secondary loop control output; and

secondary loop control circuitry for coupling to a secondary process control loop including a current source for controlling current flowing through the secondary loop in response to the secondary loop control output whereby an analog current in the secondary loop is related to the digital signal provided by the field transmitter.