Support post architecture for micromechanical devices
First Claim
1. A micromirror device comprising:
- a substrate;
at least one hinge support pillar supported by said substrate, said hinge support pillar comprised of a first deep UV hardened photoresist pillar inside a first metal sheath;
at least one hinge connected to said hinge support pillar;
at least one mirror support pillar connected to said hinge, said mirror support pillar comprised of a second deep UV hardened photoresist pillar inside a second metal sheath; and
at least one mirror element supported by said mirror support pillar.
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Accused Products
Abstract
A support pillar 426 for use with a micromechanical device, particularly a digital micromirror device, comprising a pillar material 422 supported by a substrate 400 and covered with a metal layer 406. The support pillar 426 is fabricated by depositing a layer of pillar material on a substrate 400, patterning the pillar layer to define a support pillar 426, and depositing a metal layer 406 over the support pillar 426 enclosing the support pillar. A planar surface even with the top of the pillar may be created by applying a spacer layer 432 over the pillars 426. After applying the spacer layer 432, holes 434 are patterned into the spacer layer to remove any spacer material that is covering the pillars. The spacer layer is then reflowed to fill the holes and lower the surface of the spacer layer such that the surface is coplanar with the tops of the support pillars 426.
363 Citations
28 Claims
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1. A micromirror device comprising:
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a substrate; at least one hinge support pillar supported by said substrate, said hinge support pillar comprised of a first deep UV hardened photoresist pillar inside a first metal sheath; at least one hinge connected to said hinge support pillar; at least one mirror support pillar connected to said hinge, said mirror support pillar comprised of a second deep UV hardened photoresist pillar inside a second metal sheath; and at least one mirror element supported by said mirror support pillar. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15)
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16. A micromirror device comprising:
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a substrate; at least one hinge support pillar supported by said substrate, said hinge support pillar comprising a deep UV hardened photoresist pillar inside a metal sheath; at least one hinge connected to said hinge support pillar; and at least one mirror element supported by said at least one hinge. - View Dependent Claims (17, 18, 19, 20, 21, 22)
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23. A support pillar for a micromechanical device comprising:
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a substrate; a pillar material support by said substrate, said pillar material formed in the shape of the desired support pillar from deep UV hardened photoresist; and a metal layer forming a metal sheath at least partially supported by said substrate, wherein said metal layer is formed over said pillar material such that said pillar material is inside said metal sheath. - View Dependent Claims (24, 25, 26, 27, 28)
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Specification