Electrical connector assembly employing a connector position assurance device

• US 5,651,689 A
• Filed: 05/15/1995
• Issued: 07/29/1997
• Est. Priority Date: 05/15/1995
• Status: Expired due to Fees

• Current Assignee: UT Automotive Dearborn, Inc.
• Original Assignee: United Technologies Automotive, Inc. (Lear Corporation)
• Inventors: Rice, Terry A., Plyler, Robert G.
• Primary Examiner(s): VU, HIEN D
• Application Number:
  US08/446,955
• Time in Patent Office: 806 Days
• Field of Search: 439/350-355, 439/356-358, 439/345
• US Class Current: 439/352
• CPC Class Codes: H01R 13/6272 comprising a single latching arm
• CPC Class Codes: H01R 13/641 by indicating incorrect coupling; by indicating correct or full engagement

Abstract

An electrical connector assembly employs a connector position assurance device to detect and interlockably secure complete mating of a pair of electrical connectors. In one aspect of the present invention, the connector position assurance device has a yoke which traps a cantilevered beam to a locking member. In another aspect of the present invention, a connector position assurance device has a yoke and a flexible arm. In yet another aspect of the present invention, a method of mating, installing and disengaging a pair of electrical connectors and a connection position assurance device is provided.

Claims

1. An apparatus comprising:

a connector position assurance device having a yoke with at least four walls and an arm longitudinally extending from said yoke, an abutting member projecting from a surface of said arm, said yoke having a longitudinally oriented passageway therethrough, said at least four walls of said yoke defining an unbroken shape surrounding said passageway;

a first electrical connector; and

at least one cantilevered beam being flexibly mounted on said first electrical connector;

said yoke of said connector position assurance device surrounding, engaging with and longitudinally sliding along said at least one cantilevered beam of said first electrical connector.

2. The apparatus of claim 1 further comprising:

a second electrical connector mateable with said first electrical connector, a locking member projecting from a body of said second electrical connector;

said at least one cantilevered beam having an abutting surface engageable with said locking member when said electrical connectors are fully mated; and

said connector position assurance device positionable to secure said at least one cantilevered beam to said locking member.

3. The apparatus of claim 1 wherein said arm of said connector position assurance device is flexible in relation to said yoke.

4. An apparatus comprising:

a connector position assurance device having a yoke and an arm longitudinally extending from said yoke, an abutting member projecting from a surface of said arm, said yoke having a longitudinally oriented passageway therethrough;

at least one cantilevered beam being flexibly mounted on a first electrical connector;

said yoke of said connector position assurance device engaging with and longitudinally sliding along said at least one cantilevered beam of said first electrical connector;

a second electrical connector mateable with said first electrical connector, a locking member projecting from a body of said second electrical connector;

said at least one cantilevered beam having an abutting surface engageable with said locking member when said electrical connectors are fully mated;

said connector position assurance device positionable to secure said at least one cantilevered beam to said locking member;

said locking member including;

(a) a leading ramp;

(b) a trailing ramp joined to said leading ramp thereby defining a transversely oriented apex;

(c) a locking surface oriented in a substantially transverse manner and substantially perpendicular to a longitudinal axis through said second electrical connector, said locking surface juxtapositioned immediately adjacent to said trailing ramp; and

(d) a V-shaped wedge pointing toward a trailing end of said second electrical connector and extending between an upper segment of said locking member and said body of said second electrical connector.

5. An apparatus comprising:

a connector position assurance device having a yoke and an arm longitudinally extending from said yoke, an abutting member projecting from a surface of said arm, said yoke having a longitudinally oriented passageway therethrough;

at least one cantilevered beam being flexibly mounted on a first electrical connector;

said yoke of said connector position assurance device engaging with and longitudinally sliding along said at least one cantilevered beam of said first electrical connector;

a second electrical connector mateable with said first electrical connector, a locking member projecting from a body of said second electrical connector;

said at least one cantilevered beam having an abutting surface engageable with said locking member when said electrical connectors are fully mated;

said connector position assurance device positionable to secure said at least one cantilevered beam to said locking member; and

an upper segment of said locking member having a leading ramp with a leading undercut below said ramp;

said yoke of said connector position assurance device having an upper wall and a lower wall which are positionable to trap said at least one cantilevered beam and a portion of said upper segment of said locking member therebetween.

6. An apparatus comprising:

a connector position assurance device having a yoke with at least four walls and an arm longitudinally extending from said yoke, an abutting member projecting from a surface of said arm, said yoke having a longitudinally oriented passageway through said at least four walls;

a first electrical connector; and

at least two cantilevered beams being flexibly mounted on said first electrical connector;

said yoke of said connector position assurance device surrounding, engaging with and longitudinally sliding along said at least two cantilevered beams of said first electrical connector, said at least two cantilevered beams extending substantially parallel to each other and to a longitudinal mating axis, said two cantilevered beams further having abutting formations against which said abutting member of said connector position assurance device is engagable.

7. The apparatus of claim 6 wherein walls of said yoke define an unbroken shape surrounding said passageway.

8. An electrical connector assembly comprising:

a connector position assurance device having a yoke with at least four walls with a longitudinally oriented passageway therethrough;

a first electrical connector having at least one cantilevered beam flexibly mounted thereon;

said yoke of said connector position assurance device positioned around said at least one cantilevered beam and engaging with said at least one cantilevered beam of said first electrical connector for longitudinally sliding therealong; and

a second electrical connector having a locking member projecting from a body, said locking member having a leading undercut;

whereby a wall of said yoke is positionable into said undercut when said at least one cantilevered beam engages said locking member such that said yoke aids in securing said electrical connectors together.

9. The electrical connector assembly of claim 8 wherein said connector position assurance device further includes an arm flexibly joined to said yoke, an abutting member protruding from said arm for engagement with an abutting formation of said at least one cantilevered beam of said first electrical connector.

10. The electrical connector assembly of claim 8 wherein said wall of said yoke defines an unbroken shape surrounding said passageway.

11. The apparatus of claim 8 wherein said locking member includes:

a leading ramp;

a trailing ramp joined to said leading ramp thereby defining a transversely oriented apex;

a locking surface oriented in a substantially transverse manner and substantially perpendicular to a longitudinal axis through said second electrical connector, said locking surface juxtapositioned immediately adjacent to said trailing ramp; and

a V-shaped wedge pointing toward a trailing end of said second electrical connector and extending between an upper segment of said locking member and said body of said second electrical connector.

12. The apparatus of claim 8 wherein said locking member includes:

an upper segment having a leading ramp with a leading undercut; and

said yoke of said connector position assurance device having an upper wall and a lower wall which are positionable to trap said at least one cantilevered beam and a portion of said upper segment of said locking member.

13. The apparatus of claim 8 wherein said at least one cantilevered beam of said first electrical connector is further defined as two cantilevered beams extending substantially parallel to each other and to a longitudinal mating axis, said two cantilevered beams further have abutting formations against which said abutting member of said connector position assurance device is engagable.

14. A method for mating first and second electrical connectors together and for employing a connector position assurance device, said method comprising the steps of:

(a) engaging at least two cantilevered beams of said first electrical connector with a locking member of a second electrical connector;

(b) engaging said connector position assurance device with said locking member of said second electrical connector;

(c) surrounding a portion of said at least two cantilevered beams within a yoke of said connector position assurance device;

(d) aiding in securing said electrical connectors together by said connector position assurance device;

(e) depressing distal ends of said at least two cantilevered beams toward a body of said second electrical connector thereby disengaging an abutting formation of said at least two cantilevered beams from a locking surface of said locking member; and

(f) flexing said at least two cantilevered beams transversely around said locking member upon disengaging of said first and second electrical connectors.

15. The method of claim 14 further comprising the steps of:

(a) flexing an arm of said connector position assurance device over said locking member of said second electrical connector; and

(b) engaging an abutting member projecting from said arm of said connector position assurance device with an abutting formation of said at least two cantilevered beam of said first electrical connector upon full mating between said first and second electrical connectors.

16. The method of claim 14 further comprising the steps of:

(a) longitudinally sliding said connector position assurance device forward along said at least one cantilevered beam; and

(b) aiding in said engaging of said at least one cantilevered beam with said locking member by said sliding of step (a).