Coaxial cable connector

• US 5,651,698 A
• Filed: 12/08/1995
• Issued: 07/29/1997
• Est. Priority Date: 12/08/1995
• Status: Expired due to Term

• Current Assignee: PPC Broadband Incorporated (Belden Inc.)
• Original Assignee: Augat, Inc. (TE Connectivity Limited)
• Inventors: Stabile, David James, Dunham, David Edward, Kempf, Andrew James, Massaglia, Larry Michael, Hauver, Bruce C. Sr., Macek, Thomas George, Locati, Ronald Peter
• Primary Examiner(s): Pirlot, David L.
• Assistant Examiner(s): Ta, Tho Dac
• Application Number:
  US08/569,582
• Time in Patent Office: 599 Days
• Field of Search: 439/578, 439/583, 439/584, 439/585, 439/271, 439/272, 439/273
• US Class Current: 439/578
• CPC Class Codes: H01R 13/641 by indicating incorrect coupling; by indicating correct or full engagement
• CPC Class Codes: H01R 2103/00 Two poles
• CPC Class Codes: H01R 24/40 specially adapted for high frequency
• CPC Class Codes: H01R 9/0521 Connection to outer conductor by action of a nut

Abstract

A cable connector is comprised of at least a first piece including a ferrule having serrations for mechanically connecting with different parts of a coaxial cable, a mandrel and a closing collar. A second piece of the connector is comprised of an entry body including a pin terminal, a support insulator and an actuator. Additionally, the connector provides a visual determination of the complete mating of one piece of the connector to the other.

Claims

1. A two piece coaxial cable connector comprising:

a clamp nut open on each of two ends, said clamp nut defining an interior space, a first end of said clamp nut for receiving a coaxial cable, a portion of the interior space adjacent to a second end of said clamp nut having a mating area;

an entry body defining an interior space, said entry body open on each end, a first end of said entry body having a mating area cooperating with the mating area of the clamp nut;

a ferrule having a truncated conical exterior surface and a stepped interior surface, said ferrule centrally disposed along a common longitudinal axis within said clamp nut interior space, an outside surface of said ferrule abutting an end portion of said entry body;

a mandrel centrally disposed within said ferrule along a common longitudinal axis, said mandrel engaging a first end of said ferrule;

a closing collar centrally disposed about a common longitudinal axis with said clamp nut, a first end of said closing collar engaging a first end of said mandrel;

a pin terminal centrally disposed along a common longitudinal axis within said entry body, a first end of said pin terminal extending beyond a second end of said entry body, said pin terminal having a bore partially disposed longitudinally therein at a second end, said pin terminal bore having a plurality of serrations on an interior surface adjacent said bore second end;

a support insulator centrally disposed along a common longitudinal axis within a second end of said entry body, said support insulator having a bore centrally disposed therethrough for receiving said pin terminal; and

an actuator centrally disposed along a common longitudinal axis within said entry body, said actuator having a cam shaped inner surface extending longitudinally therein, said actuator disposed so that said cam surface engages said closing collar.

2. The coaxial connector of claim 1 wherein a first step of said interior surface including a first plurality of annular serrations, a second step of said interior surface including a second plurality of annular serrations, said first plurality of serrations gripping an exterior insulating jacket of the coaxial cable, said second plurality of serrations providing electrical connections with a conductive sheath of the coaxial cable by movement of said first end of said entry body along said truncated conical exterior surface of said ferrule when said entry body is integrated with said clamp nut.

3. The coaxial connector of claim 1 wherein said ferrule has a stepped interior surface, a first step of said interior surface including a first plurality of annular serrations, a second step of said interior surface including a second plurality of annular serrations, said first plurality of serrations gripping an exterior insulating jacket of the coaxial cable, said second plurality of serrations providing electrical connections with a conductive sheath of the coaxial cable by movement of said first end of said entry body along a cam section of said exterior surface of said ferrule when said entry body is integrated with said clamp nut.

4. The coaxial connector of claim 1 wherein said entry body, said ferrule and said clamp nut are comprised of aluminum;

and said pin terminal is comprised of tin-plated brass, silver-plated brass or other copper alloy.

5. The coaxial connector of claim 1 wherein said mandrel, said closing collar, said actuator, and said support insulator are comprised of an electrically insulating material.

6. The coaxial connector of claim 1 wherein said mandrel, said actuator, and said support insulator are comprised of an electrically insulating material.

8. The coaxial connector of claim 1 or claim 7 wherein said pin terminal serrations are forced into electrical connections with a central conductor of the coaxial cable when said entry body is integrated with said clamp nut.

9. The coaxial connector of claim 1 or claim 7 wherein a visual sign of complete mating of said entry body to said clamp nut is provided by a shoulder of said entry body abutting against said second end of said clamp nut.

10. The coaxial connector of claim 1 or claim 7 further comprising:

a second o-ring disposed between an outside surface of said support insulator and an inside surface of said entry body;

a third o-ring disposed between an outside surface of said entry body and an inside surface of said clamp nut; and

a fourth o-ring disposed about an external surface of said entry body.

11. The coaxial connector of claim 1 or claim 3 wherein said entry body, said ferrule, said clamp nut, and said pin terminal are electrically conductive.

12. The coaxial connector of claim 1 or claim 7 wherein said mandrel comprises a metal insert surrounded by plastic.

13. The coaxial connector of claim 1 or claim 7 wherein said mandrel comprises metallized plastic.

14. The coaxial connector of claim 1 or claim 7 wherein closing of said ferrule is self-limiting and independent of nut closure position.

15. The coaxial connector of claim 1 or claim 7 wherein closing of said pin terminal is self-limiting and independent of nut closure position.

16. The coaxial connector of claim 1 or claim 7 wherein said ferrule has an interior surface including a plurality of annular serrations, said plurality of serrations providing electrical connections with a conductive sheath of the coaxial cable by movement of said first end of said entry body along said exterior surface of said ferrule when said entry body is integrated with said clamp nut.

17. The coaxial connector of claim 1 or claim 7 further comprising an o-ring holder centrally disposed along a common longitudinal axis within said clamp nut, said o-ring holder adjacent to a second end of said ferrule, said o-ring holder having an annular race disposed about an outside surface thereof.

18. The coaxial connector of claim 17 further including a first o-ring disposed within said annular race of said o-ring holder.

7. A two piece coaxial cable connector comprising:

a clamp nut open on each of two ends, said clamp nut defining an interior space, a first end of said clamp nut for receiving a coaxial cable, a portion of the interior space adjacent to a second end of said clamp nut having a mating area;

an entry body defining an interior space, said entry body open on each end, a first end of said entry body having a mating area cooperating with the mating area of the clamp nut;

a ferrule having a stepped exterior surface including a cam section for engaging the entry body, said ferrule centrally disposed along a common longitudinal axis within said clamp nut interior space, an outside surface of said ferrule abutting an end portion of said entry body;

a mandrel centrally disposed within said ferrule along a common longitudinal axis, said mandrel engaging a first end of said ferrule, said mandrel including a closing collar;

a pin terminal centrally disposed along a common longitudinal axis within said entry body, a first end of said pin terminal extending beyond a second end of said entry body, said pin terminal having a bore partially disposed longitudinally therein at a second end, said pin terminal bore having a plurality of serrations on an interior surface adjacent said bore second end;

a support insulator centrally disposed along a common longitudinal axis within a second end of said entry body, said support insulator having a bore centrally disposed therethrough for receiving said pin terminal; and

an actuator centrally disposed along a common longitudinal axis within said entry body, said actuator having a cam shaped inner surface extending longitudinally therein, said actuator disposed so that said cam surface engages said closing collar.