Hydrocarbon fired room heater with thermophotovoltaic electric generator

• US 5,651,838 A
• Filed: 12/14/1995
• Issued: 07/29/1997
• Est. Priority Date: 12/14/1995
• Status: Expired due to Fees

• Current Assignee: JX Crystals, Inc.
• Original Assignee: JX Crystals, Inc.
• Inventors: Fraas, Lewis M., Avery, James E., Samaras, John E.
• Primary Examiner(s): Weisstuch, Aaron
• Application Number:
  US08/572,736
• Time in Patent Office: 593 Days
• Field of Search: 136/253
• US Class Current: 136/253
• CPC Class Codes: H02S 10/30 Thermophotovoltaic systems photovoltaic cells specially adapted for conversion or sensing of infrared [IR] radiation H01L31/00; thermoelectric devices H10N10/00
• CPC Class Codes: Y02E 10/50 Photovoltaic [PV] energy

Abstract

A hydrocarbon fired room heater with thermophotovoltaic electric generator has high power outputs without cell overheating and failure. The unit includes a burner for generating a hydrocarbon flame, a catalytic emitter positioned in the hydrocarbon flame for emitting infrared radiation when heated by the flame, a receiver positioned around the catalytic emitter for receiving the infrared radiation and for converting the infrared radiation to electric power, an exhaust chimney positioned adjacent the receiver, and air draw ducts having uncovered tops, upper parts, and lower parts and positioned adjacent the chimney and the receiver for directing heat up and away from the receiver. The chimney is positioned directly above the top edge of the receiver, and the air draw ducts are positioned adjacent the receiver and chimney for defining air draw channels. Each air draw duct is a generally U-shaped member having a pair of side walls and a boundary wall extending between the side walls. The side walls of the upper part of each air draw duct are connected to the chimney and the side walls of the lower part of the first air duct extends around the heat sinks of the first circuit and the lower part of the second air duct extends around the heat sinks of the second circuit. The burner is a gas-fired, wall-mounted heater having a fuel/air mixing tube and multiple flame ports. The emitter is v-shaped and opens downward towards the burner.

Claims

1. A thermophotovoltaic generator apparatus comprising a hydrocarbon burner for generating a flame, an emitter positioned with respect to the hydrocarbon flame for emitting infrared radiation when heated by the flame, a receiver spaced from the emitter for receiving the infrared radiation and for converting the infrared radiation to electric power, and an exhaust chimney positioned adjacent the receiver, the chimney further comprising an open top and an open bottom.

2. The apparatus of claim 1, wherein the receiver further comprises multiple thermophotovoltaic cells connected in a circuit, wherein the cells have inner surfaces and outer surfaces and further comprising heat sinks connected to the outer surfaces of the cells wherein the heat sinks further comprise finned extensions.

3. The apparatus of claim 2, wherein the chimney extends around the heat sinks'"'"' finned extensions.

4. The apparatus of claim 3, wherein the chimney extends around the receiver such that the heat sinks finned extensions are positioned in a lower end of the chimney and an upper end of the chimney extends substantially above the receiver.

5. The apparatus of claim 2, further comprising at least one air draw duct having an open top and an open bottom, the at least one duct being positioned proximate the chimney and wherein the finned extensions of the heat sinks on the cells of the receiver extend into the at least one duct for directing heat up and away from the receiver.

6. The apparatus of claim 5, wherein the at least one air duct further comprises an upper part and a lower part, and wherein the lower part is positioned around the receiver and the upper part is positioned around the chimney such that a channel is formed between the chimney and the at least one air duct and extending upward from a top of the receiver.

7. The apparatus of claim 2, wherein the burner further comprises a fuel/air mixing tube having plural flame ports for producing a ribbon flame, and wherein the emitter comprises an elongated emitter.

8. The apparatus of claim 2, wherein the receiver further comprises thermophotovoltaic cells selected from the group consisting of GaSb cells, Ge cells, silicon cells, GaInAs cells, and GainSbAs cells.

9. The apparatus of claim 2, wherein the emitter is selected from the group consisting of a platinum emitter, a platinum glazed alumina rod emitter, and a rare earth oxide selective emitter.

10. The apparatus of claim 1, wherein the burner further comprises a fuel/air mixing tube having plural flame ports for producing a ribbon flame, wherein the emitter comprises an elongated emitter, wherein the receiver further comprises first and second circuits of thermophotovoltaic cells positioned on opposite sides of the emitter, wherein the receiver has a top edge and a bottom edge, and wherein the chimney is positioned above the top edge of the receiver, and further comprising at least one air draw duct having an uncovered top and positioned proximate the receiver for directing heat up and away from the receiver.

11. The apparatus of claim 10, wherein the at least one duct has an upper part and a lower part, wherein heat sinks positioned on the receiver extend into the at least one duct, and wherein the lower part of the at least one duct is positioned adjacent the outer surface of the receiver and the upper part is positioned adjacent the chimney, thereby defining a channel between the chimney and the at least one air duct that extends upward from the top edge of the receiver.

12. The apparatus of claim 11, wherein the at least one air duct further comprises a generally U-shaped member having a pair of side walls and a boundary wall extending between the side walls, and wherein the side walls of the upper part of the at least one air duct are connected to the chimney and the side walls of the lower part extend adjacent opposite side edges of the receiver.

13. The apparatus of claim 12, wherein the at least one duct extends downward to an open bottom below the receiver and the fuel/air mixing tube.

14. The apparatus of claim 12, wherein the chimney is rectangular in cross-section, wherein the at least one air draw duct comprises a first duct and a second duct mounted on opposite sides of the chimney, wherein the heat sinks extend into the ducts, and wherein the lower part of the first air duct extends around the heat sinks of a first row of cells and the lower part of the second air duct extends around the heat sinks of a second row of cells.

15. The apparatus of claim 14, wherein the receiver further comprises thermophotovoltaic cells selected from the group consisting of GaSb cells, Ge cells, silicon cells, GaInAs cells, and GainSbAs cells.

16. The apparatus of claim 14, wherein the emitter is selected from the group consisting of a platinum emitter, a platinum glazed alumina rod emitter, and a rare earth oxide selective emitter.

17. The apparatus of claim 1, wherein the burner is a heater.

18. The apparatus of claim 17, wherein the heater is a gas-fired, wall-mounted heater.

19. The apparatus of claim 18, wherein the chimney is a wall-mounted exhaust chimney.

20. The apparatus of claim 19, further comprising first and second air draw ducts having upper parts and lower parts with openings at tops and bottoms thereof, and wherein the receiver has heat sinks extending outward therefrom, wherein the chimney is positioned above the receiver, and wherein the lower parts of the ducts are positioned adjacent the outer surface of the receiver heat sinks and the upper parts are positioned adjacent the chimney, thereby defining channels between the chimney and the air draw ducts that extend upward along the chimney.

21. A heater and thermophotovoltaic generator apparatus, comprising a burner for generating a flame, an emitter positioned near the flame for emitting infrared radiation when heated by the flame, a receiver positioned around the emitter for receiving the infrared radiation and for converting the infrared radiation to electric power, an exhaust chimney positioned adjacent the receiver, and air draw ducts having upper parts and lower parts and positioned adjacent the chimney and the receiver for directing heat up and away from the receiver and away from the chimney, the chimney further comprising an open top and an open bottom, the receiver further comprising first and second circuits of thermophotovoltaic cells positioned on opposite sides of the emitter, wherein the cells have outer surfaces and heat sinks connected to the outer surfaces, wherein the chimney is positioned above the receiver cells, wherein each air draw duct further comprises a generally U-shaped member having a pair of side walls and an outer wall extending between the side walls, and wherein the side walls of the upper part of each air draw duct are connected to the chimney and the side walls of the lower parts of the air ducts extend around the heat sinks of the cells and the lower parts of the air ducts extend downward beneath the burner.

22. The apparatus of claim 21, wherein the burner is a gas-fired, wall-mounted heater further comprising a fuel/air mixing tube having multiple flame ports, wherein the emitter is an inverted V-shaped elongated emitter opening downward towards the burner, the emitter having a first section and a second section, and wherein the first section faces a first row of thermophotovoltaic cells of the receiver and the second section faces a second row of thermophotovoltaic cells of the receiver.

23. A thermophotovoltaic generation method, comprising the steps of suspending an emitter above a flame port of a burner, positioning a receiver around the emitter, positioning a chimney having an open top and an open bottom above the receiver, producing a flame by combining hydrocarbon fuel and air in the burner, heating the emitter and producing infrared energy, collecting the infrared energy in the receiver, removing heat through heat sink cooling fins extending from the receiver, converting the infrared energy to DC electric power, and drawing exhaust gases generated by the heating step and air from beneath the burner up through the chimney and over the heat sink fins for cooling the receiver.

24. The method of claim 23, wherein the drawing step further comprises the steps of drawing air upward through the burner, lifting hot exhaust gases away from the receiver, and increasing velocities of air flows past the cooling fins.

25. The method of claim 23, further comprising the steps of positioning air ducts adjacent the chimney and the receiver, positioning the heat sink fins in the air ducts and heating air in the air ducts with heat removed from the cooling fins and from the chimney.