Styrenic polymer composition

• US 5,654,365 A
• Filed: 07/11/1996
• Issued: 08/05/1997
• Est. Priority Date: 07/24/1995
• Status: Expired due to Fees

• Current Assignee: Rohm and Haas Company (Dow, Inc.)
• Original Assignee: Rohm and Haas Company (Dow, Inc.)
• Inventors: Havriliak, Stephen Jr., Lai, Choung-Houng, Memon, Nazir Ahmed
• Primary Examiner(s): ZEMEL, IRINA SOPJIA
• Application Number:
  US08/678,259
• Time in Patent Office: 390 Days
• Field of Search: 525/98, 525/70, 525/71
• US Class Current: 525/98
• CPC Class Codes: C08L 25/06 Polystyrene
• CPC Class Codes: C08L 2666/24 Graft or block copolymers according to groups C08L51/00, C08L53/00 or C08L55/02; Derivatives thereof
• CPC Class Codes: C08L 51/003 grafted on to macromolecular compounds obtained by reactions only involving unsaturated carbon-to-carbon bonds C08L51/04, C08L51/06 take precedence
• CPC Class Codes: C08L 51/04 grafted on to rubbers
• CPC Class Codes: C08L 53/025 modified

Abstract

Syndiotactic polystyrene can be impact-modified by a blend of (a) polystyrene-hydrogenated polybutadiene block copolymers and (b) one or more core/shell modifiers based on a lightly or non-crosslinked rubber core, and with at least one shell or intermediate shell stage which is predominantly polystyrene, to produce a material of higher impact strength than the better value of either additive singly at the same total impact modifier level.

Claims

1. An impact-modified syndiotactic polystyrene (SPS) admixture containing at least two impact modifiers, the admixture comprising:

(a) from 65 to 95 parts of SPS per 100 parts of the admixture;

(b) from 5 to 35 parts of a blend of at least two impact modifiers, the blend comprising

(i) from 10 parts to 90 parts of at least one block copolymer of at least one block of polystyrene and at least one block of hydrogenated polybutadiene;

(ii) from 90 parts to 10 parts of at least one core/shell polymer prepared in emulsion and having a core of a butadiene homopolymer or co-polymer with up to 25 weight % of at least one styrenic, (meth)acrylonitrile, or (meth)acrylic ester co-monomer, the core being at least 60 weight % of the total of all stages, and having one or two shells, the first shell or second shell being a styrenic homo- or copolymer with up to 25 weight % of a (meth)acrylonitrile or (meth)acrylic ester co-monomer;

wherein the impact strength of the admixture is greater than the impact strength of a syndiotactic polystyrene admixture modified at the same impact modifier level, but with at least one block copolymer of at least one block of polystyrene and at least one block of hydrogenated polybutadiene as the sole impact modifier, and also greater than the impact strength of syndiotactic polystyrene modified at the same impact modifier level, but with at least one core/shell polymer having a core of a butadiene homopolymer or co-polymer with up to 25 weight % of at least one styrenic, (meth)acrylonitrile, or (meth)acrylic ester co-monomer, the core being at least 70 weight % of the total of all stages, and having one or two shells, the first shell or second shell being a styrenic homo- or copolymer with up to 25 weight % of a (meth)acrylonitrile or (meth)acrylic ester co-monomer as the sole impact modifier.

2. The impact-modified syndiotactic polystyrene admixture of claim 1, wherein the block copolymer is a triblock copolymer containing from 25 to 35 weight percent of styrene.

3. The impact-modified syndiotactic polystyrene admixture of claim 1, wherein the core/shell polymer contains a core of a butadiene homopolymer, the butadiene homopolymer being prepared in the substantial absence of polyunsaturated monomers other than butadiene and in the presence of an alkyl mercaptan, and with a single shell, the single shell being a styrenic homopolymer.

4. The impact-modified syndiotactic polystyrene admixture of claim 3, wherein the butadiene polymer has a swell ratio of above 20.

5. The impact-modified syndiotactic polystyrene admixture of claim 1, wherein the first or second shell which is not a styrenic homo- or copolymer is a homo- or copolymer of methyl methacrylate.