Sensorless speed detection circuit and method for induction motors

• US 5,654,620 A
• Filed: 03/09/1995
• Issued: 08/05/1997
• Est. Priority Date: 03/09/1995
• Status: Expired due to Fees

• Current Assignee: A. O. Smith Corporation
• Original Assignee: Magnetek Incorporated (Columbus Mckinnon Corporation)
• Inventors: Langhorst, Phillip G.
• Primary Examiner(s): SALATA, ANTHONY J
• Application Number:
  US08/401,450
• Time in Patent Office: 880 Days
• Field of Search: 318/254, 318/439, 318/138, 318/798-815, 73/451, 73/505, 73/507, 73/517 R, 73/517 A, 73/519, 73/862.193, 73/862.473, 324/166, 324/167, 324/168, 324/177
• US Class Current: 318/716
• CPC Class Codes: H02P 25/04 Single phase motors, e.g. capacitor motors

Abstract

The present invention provides a sensorless circuit for detecting rotational speed of a rotor in an induction motor. The circuit includes a switch between the AC source driving the motor and a motor phase winding. When the switch is closed, there is developed across the phase winding a voltage waveform from the AC source. When the switch is subsequently opened, there is developed across the winding a residual voltage waveform induced by the rotor. The speed of the motor is determined by measuring a time interval between selected points on the voltage waveform.

Claims

1. A circuit for detecting rotational speed of a rotor in an induction motor, the motor including a phase winding connected to an AC power supply, the circuit comprising:

switching means for selectably opening and closing the connection of the winding to the AC power supply, such that when the connection is closed, there is developed across the winding a periodic voltage waveform from the AC power supply, and such that when the connection is subsequently opened, there is developed across the winding a residual periodic voltage waveform induced by the rotor.

amplitude rejection circuit means for extracting the frequency component of the periodic voltage waveform, creating a square wave with edges corresponding to the zero-crossing points of the periodic voltage waveform;

controller means for controlling the duty cycle of the switching means and for measuring the time interval between selected edges of the square wave.

2. A circuit according to claim 1, wherein the amplitude rejection means comprises a series impedance into a diode network.

3. A circuit according to claim 1, wherein the amplitude rejection means comprises a series impedance into a Zener diode.

4. A circuit according to claim 1, wherein the amplitude rejection means comprises a series impedance into an opto-diode, with a signal being generated on a receiver phototransistor.

5. A circuit according to claim 1, wherein the amplitude rejection means comprises a variable gain amplifier.

6. A circuit according to claim 1, wherein the controller means includes:

means for causing the switching means to open the connection between the winding and the AC power supply at a first selected edge of the square wave and means for measuring the time interval between the first selected edge and a subsequent edge of the square wave.

7. A circuit according to claim 6, wherein the controller means includes means for measuring the time interval between the first selected edge of the square wave and the next successive edge of the square wave.

8. A circuit according to claim 6, wherein the controller means includes means for measuring the time interval between the first selected edge of the square wave and the next successive edge of like polarity.

9. A circuit according to claim 1, further including:

means for detecting a zero-current condition through the phase winding; and

wherein the controller means includes means for causing the switching means to open the connection between the AC source and the winding at a first selected edge of the square wave, the timing means measuring the time interval between selected edges of the square wave subsequent to the detection of a zero-current condition.

10. A circuit according to claim 9, wherein the controller means further includes:

means for measuring a time interval between the first selected edge of the square wave and a subsequent edge; and

mode selection means for selecting between a lower-speed mode in which a time interval is measured between the first selected edge of the square wave and a subsequent edge, and a higher-speed mode in which a time interval is measured between selected edges of the square wave subsequent to the detection of a zero-current condition.

11. A circuit according to claim 1, wherein the controller means further includes:

conversion means for converting the measured time interval between selected points on the periodic voltage waveform into a signal proportional to revolutions per minute.

13. A circuit according to claim 1 further including feedback means for holding the motor speed at a desired level.

12. An improved motor of the type including a rotor driven by an AC power supply connected to a phase winding, the improvement comprising:

switching means for opening and closing the connection of the winding to the AC power supply, such that when the connection is closed, there is developed across the winding a periodic voltage waveform induced by the AC source, and such that when the connection is subsequently opened, there is developed across the winding a residual periodic voltage waveform induced by the rotor;

amplitude rejection circuit means for extracting the frequency component of the periodic voltage waveform, creating a square wave with edges corresponding to the zero-crossing points of the periodic voltage waveform;

controller means for controlling the duty cycle of the switching means and for measuring the time interval between selected edges of the square wave.

14. A method for detecting rotational speed of a rotor in an induction motor, the motor including a phase winding connected to an AC power supply, the method comprising:

providing switching means for opening and closing the connection of the winding to the AC power supply, such that when the connection is closed, there is developed across the winding a periodic voltage waveform from the AC power supply, and such that when the connection is subsequently opened, there is developed across the winding a residual periodic voltage waveform induced by the rotor;

extracting the frequency component of the periodic voltage waveform, thereby creating a square wave with edges corresponding to the zero-crossing points of the periodic voltage waveform;

controlling the duty cycle of the switching means and measuring the time interval between selected edges of the square wave.

15. A method according to claim 14, wherein the step of controlling the duty cycle of the switching means and measuring the time interval between selected edges of the square wave includes:

causing the switching means to open the connection between the winding and the AC power supply at a first selected edge of the square wave; and

measuring the time interval between the first selected edge and a subsequent edge of the square wave.

16. A method according to claim 14, wherein the step of controlling the duty cycle of the switching means and measuring the time interval between selected edges of the square wave includes:

detecting a zero-current condition through the phase winding;

causing the switching means to open the connection between the AC source and the winding at a first selected edge of the square wave;

measuring the time interval between selected edges of the square wave subsequent to the detection of a zero-current condition.

17. A method according to claim 16, wherein the step of controlling the duty cycle of the switching means and measuring the time interval between selected edges of the square wave further includes:

measuring a time interval between the first selected edge of the square wave and a subsequent edge; and

selecting between a lower-speed mode in which a time interval is measured between the first selected edge of the square wave and a subsequent edge, and a higher-speed mode in which a time interval is measured between selected edges of the square wave subsequent to the detection of a zero-current condition.

18. A method according to claim 14, wherein the step of controlling the duty cycle of the switching means and measuring the time interval between selected edges of the square wave further includes:

providing including feedback means for holding the motor speed at a desired level.