Process gas distribution system and method with automatic transducer zero calibration

• US 5,657,254 A
• Filed: 04/15/1996
• Issued: 08/12/1997
• Est. Priority Date: 08/31/1990
• Status: Expired due to Term

• Current Assignee: US Bank National Association (US Bancorp)
• Original Assignee: SCI Systems Incorporated (Sanmina-SCI Corporation)
• Inventors: Geist, Stephen G., Hayes, Gregory L., Sierk, Dennis A., DuRoss, Ronald R.
• Primary Examiner(s): Trammell, James P.
• Assistant Examiner(s): PIPALA, EDWARD J
• Application Number:
  US08/632,708
• Time in Patent Office: 484 Days
• Field of Search: 364/138, 364/510, 364/509, 364/550, 364/558, 364/556, 364/571.01, 364/571.04, 364/571.05, 364/571.07, 73/1 R, 73/4 R, 73/1 B, 73/1 G, 73/700, 73/708, 141/65, 141/66
• US Class Current: 702/98
• CPC Class Codes: F17C 13/02 Special adaptations of indicating, measuring, or monitoring equipment measuring in general G01
• CPC Class Codes: F17C 13/04 Arrangement or mounting of valves valves per se F16K ; snap-coupling of nipples F16L37/00
• CPC Class Codes: F17C 2205/0111 Boxes
• CPC Class Codes: F17C 2205/0176 with ventilation
• CPC Class Codes: F17C 2205/0338 Pressure regulators
• CPC Class Codes: F17C 2205/0391 inside the pressure vessel
• CPC Class Codes: F17C 2227/044 by purging
• CPC Class Codes: F17C 2250/032 using computers
• CPC Class Codes: F17C 2250/034 using wireless transmissions
• CPC Class Codes: F17C 2250/0443 Flow or movement of content
• CPC Class Codes: F17C 2250/0636 Flow or movement of content
• CPC Class Codes: F17C 2270/0518 Semiconductors
• CPC Class Codes: H01J 37/3244 Gas supply means
• CPC Class Codes: H01L 21/67253 Process monitoring, e.g. flow or thickness monitoring
• CPC Class Codes: H01L 21/67276 Production flow monitoring, e.g. for increasing throughput program-control systems per se G05B19/00, e.g. total factory control G05B19/418

Abstract

A system including a plurality of gas flow control units in cabinets which are connected to distribute process gas, on demand, to a plurality of utilization locations known as "tool" locations in a semi-conductor manufacturing plant. Transducers are used in the system to measure pressures and other control parameters. Zero calibration of the transducers is provided by automatically subjecting each transducer to a reference computer routine to compute the difference between the standard value and the transducer output, and store the difference as an "offset" to correct the output of the transducer. Thus, re-calibration is performed simply and quickly, at a relatively low labor cost and with relatively little downtime for the system.

Claims

1. In or for a process gas distribution control unit which handles hazardous gases, said control unit having at least one gas pressure measurement transducer for measuring the pressure of gas handled by said control unit and outputting a measured output correlated to the pressure wherein there is an ideal output for each value of pressure,

a system for correcting the measured output to approximate the ideal output at corresponding values of pressure, comprising:

means for subjecting said transducer to a known value of pressure to cause said transducer to output a measured output, there being a known ideal output for said known value of pressure,

means for reading the measured output of said transducer at said known value of pressure,

means for developing an offset correlated to the difference between said measured output and said known ideal output at said known value of pressure,

memory means for storing data corresponding to said offset value, and

correction means utilizing the stored data corresponding to said offset value for correcting all subsequent measured outputs of said transducer by adding or subtracting said offset value to said subsequent measurements of said transducer.

2. A system as in claim 1, wherein said means for subjecting said transducer to a known value of pressure comprising means for selectively connecting a vacuum source to said transducer.

3. A system as in claim 2, wherein said pressure transducer is on a gas conduit for distributing said process gas to a plurality of utilization locations, said system further comprising purge means for selectively connecting said conduits to said vacuum source for purging.

4. A system as in claim 1, in which said correction means comprises digital computer means for adding or subtracting said offset value from the measured output of said transducer.

5. A system as in claim 2, wherein there are a plurality of pressure transducers, each of said pressure transducers being on gas conduits for distributing process gas to a plurality of utilization locations, said gas conduit means including a plurality of process gas distribution conduits and at least one purge gas supply conduit, said output of said transducer representing absolute pressure, further comprising means for selectively and alternatingly connecting first said vacuum source and then said purge gas supply conduit to at least one of said process gas distribution conduits.

6. A system as in claim 2, in which said vacuum source comprises a venturi pump with means for admitting pressurized purge gas as the driving gas for said pump, and having a vent.

7. A system as in claim 1, in which said memory means comprises non-volatile data storage means.

8. A system as in claim 7, in which said data storage means is an EEPROM.

14. A method as in claim 4, wherein there are a plurality of pressure transducers, each of said pressure transducers being on gas conduits for distributing process gas to a plurality of utilization locations, said gas conduit means including a plurality of process gas distribution conduits and at least one purge gas supply conduit, said output of said transducer representing absolute pressure, and further comprising means for selectively and alternatingly connecting first said vacuum source and then said purge gas supply conduit to at least one of said process gas distribution conduits.

9. In or for a process gas distribution control unit which handles hazardous process gases, said control unit having at least one gas pressure measurement transducer for measuring the pressure of gas handled by said control unit and outputting a measured output correlated to the pressure, wherein there is an ideal output for each value of pressure,

a method for correcting the measured output of said pressure transducer to approximate the ideal output at a corresponding value of pressure, comprising the steps of:

subjecting said transducer to a known value of pressure to cause said transducer to output a measured output, there being a known ideal output for said know value of pressure,

reading the measured output of said transducer at said known value of pressure,

developing an offset value correlated to the difference between said measured output and said known ideal output at said known value of pressure,

storing data corresponding to said offset value in memory means, and

correcting all subsequent measured outputs of said transducer by adding or subtracting said data corresponding to said offset value to said subsequent measurements by said transducer.

10. A method as in claim 9, in which said subjecting step comprises connecting said transducer to a vacuum source, and including the step of selectively connecting said vacuum source to process gas distribution lines to purge them.

11. A method as in claim 9, in which said transducer is adapted to produce outputs representing absolute gas pressure.

12. A method as in claim 9, wherein said pressure transducer is on at least one of a plurality of gas conduits for distributing said process gas to a plurality of utilization locations, said control unit further comprising purge means for selectively connecting said conduits to said vacuum source for purging.

13. A method as in claim 9, in which said correction means comprises digital computer means for adding or subtracting said offset value from the measured output of said transducer.

15. A method as in claim 9, in which said vacuum source comprises a venturi pump with means for admitting pressurized purge gas as the driving gas for said pump, and having a vent.

16. A method as in claim 9, in which said data is stored in non-volatile data storage means.

17. A method as in claim 16, in which said data is stored in an EEPROM.