Water heater control

• US 5,660,328 A
• Filed: 01/26/1996
• Issued: 08/26/1997
• Est. Priority Date: 01/26/1996
• Status: Expired due to Term

• Current Assignee: Robertshaw Controls Company (Schneider Electric SE)
• Original Assignee: Robertshaw Controls Company (Schneider Electric SE)
• Inventors: Momber, Gregory J.
• Primary Examiner(s): Wayner, William E.
• Application Number:
  US08/592,254
• Time in Patent Office: 578 Days
• Field of Search: 236/46 R, 236/20 R, 236/21 B, 219/492, 126/374 V
• US Class Current: 236/20.00R
• CPC Class Codes: F23N 1/082 using electronic means
• CPC Class Codes: G05D 23/1904 variable in time

Abstract

A water heater control modifies a temperature differential setting in a hot water heater according to elapsed time between calls for heat. This allows the temperature setting of the hot water heater to remain low, which reduces the risk of scalding, yet allows the hot water heater to deliver hot water consistently. For example, a hot water heater temperature setting is 120° F. and the temperature differential is normally set to 20° F. After six hours without a call for heat, during which time period the water in the tank has destratified, the water heater control could set the differential to 15° F., which would cause a call for heat when the water temperature drops to 105° F. Once a call for heat is generated, the temperature differential can be set back to 20° F. Thus, water stratification is reduced because a wide temperature differential is maintained during periods when there are repeated calls for heat, but cool water is avoided because the differential is narrowed during periods of inactivity.

Claims

1. A method for modifying operational parameters of a hot water heater controller comprising the steps of:

setting a temperature differential setting; and

adjusting the temperature differential setting after a predetermined amount of time has elapsed without a call for heat.

2. A method of controlling a hot water heater according to claim 1 further comprising the step of:

resetting the temperature differential setting after a call for heat.

3. A method of controlling a hot water heater according to claim 1 wherein the step of adjusting comprises:

lowering the temperature differential setting by 5°

F.

4. A method of controlling a hot water heater according to claim 1 further comprising the step of:

setting a temperature setting before the step of setting a temperature differential setting.

5. A method of controlling a hot water heater according to claim 4 further comprising the step of:

measuring a temperature in a hot water heater tank after the step of setting a temperature differential setting.

6. A method of controlling a hot water heater according to claim 5 further comprising the step of:

generating a call for heat after the step of measuring when the temperature in the hot water heater tank is lower than the temperature setting minus the temperature differential setting.

7. A method of controlling a hot water heater according to claim 6 further comprising the step of:

concluding the call for heat after the step of generating when the temperature in the hot water heater tank is approximately equal to the temperature setting.

8. A method of controlling a hot water heater according to claim 7 further comprising the step of:

resetting the temperature differential setting after the step of concluding.

9. A hot water heater control comprising:

a temperature differential setting circuit for setting a temperature differential setting; and

a microcontroller for adjusting the temperature differential setting after a predetermined amount of time has elapsed since a call for heat.

10. A hot water heater control according to claim 9 further comprising:

a clock circuit for measuring the amount of time elapsed since a call for heat.

11. A hot water heater control according to claim 9, wherein the microcontroller resets the temperature differential setting after a call for heat.

12. A hot water heater control according to claim 9 further comprising:

a temperature setting circuit for setting a temperature setting.

13. A hot water heater control according to claim 9 further comprising:

a measuring circuit for measuring temperature of water in a hot water heater tank.

14. A hot water heater control according to claim 13, wherein the measuring circuit comprises:

a thermistor.

15. A hot water heater control according to claim 13, wherein the microcontroller generates a call for heat when the temperature of water in the hot water heater tank is lower than the temperature setting minus the temperature differential setting.

16. A hot water heater control according to claim 15 further comprising:

a main valve relay; and

an ignitor relay,

wherein the call for heat activates the main valve relay and the ignitor relay.

17. A hot water heater control according to claim 15, wherein the microcontroller concludes the call for heat when the temperature of water in the hot water heater tank is approximately equal to the temperature setting.

18. A hot water heater control according to claim 17, wherein the microcontroller resets the temperature differential setting after concluding the call for heat.

19. A water heating system, comprising:

a water heating tank in which water is heated by a water heating energy source; and

a temperature differential setting circuit for setting a temperature differential value, and a microcontroller for adjusting the temperature differential value after a predetermined amount of time has elapsed since a call for heat.

20. A water heater system according to claim 19, wherein the temperature differential setting circuit further includes a clock circuit for measuring the amount of time elapsed since a call for heat.