Circuit and method for detecting and indicating the state of charge of a cell or battery

• US 5,661,393 A
• Filed: 04/03/1995
• Issued: 08/26/1997
• Est. Priority Date: 04/03/1995
• Status: Expired due to Fees

• Current Assignee: Bank of New York Mellon Corporation
• Original Assignee: Rayovac Corp (Spectrum Brands Holdings, Inc.)
• Inventors: Sengupta, Upal
• Primary Examiner(s): TSO, EDWARD H
• Application Number:
  US08/415,852
• Time in Patent Office: 876 Days
• Field of Search: 320/5, 320/21, 320/30, 320/31, 320/35, 320/39, 320/48, 320/49, 320/51, 324/427, 324/433, 340/635, 340/636, 429/90
• US Class Current: 320/146
• CPC Class Codes: H02J 7/00714 in response to battery charging or discharging current
• CPC Class Codes: Y10S 320/21 State of charge of battery

Abstract

A circuit and method for detecting and indicating the state of charge of an electrochemical cell or battery are disclosed. The invention finds particular application in the field of battery chargers for alkaline manganese dioxide cells, but may also be used in other types of chargers and electrochemical cells or batteries. In one preferred feature of the invention, a circuit low-pass filters or time-averages a charge enable control or transistor base drive signal, and provides the filtered or averaged signal as a first input to a comparator. The second input to the comparator is a predetermined reference voltage. When the voltage of the low-pass filtered or time-averaged signal becomes less than the reference voltage, the output of the comparator changes state. The change in state indicates that the cell has attained a full state of charge. Microprocessor means for accomplishing the same state of charge detection function are also disclosed.

Claims

1. A method of detecting a state of charge of an electrochemical cell being charged with current pulses in a battery charger, comprising the steps of:

a. monitoring a charge signal;

b. determining a time-averaged value corresponding to an average of the monitored charge signal over a selected period of time; and

c. detecting whether the state of charge of the cell is above a predetermined level by comparing the time-averaged value to a predetermined reference value.

2. The method of claim 1, further comprising the step of indicating the state of charge of the cell.

3. The method of claim 1, further comprising the step of visually indicating the state of charge of the cell.

4. The method of claim 2, further comprising the step of visually indicating the state of charge of the cell using an LED.

5. The method of claim 4, further comprising the step of turning the LED ON from the OFF state when the time-averaged value is less than the predetermined reference value.

6. The method of claim 4, further comprising the step of turning the LED OFF from the ON state when the time-averaged value is less than the predetermined reference value.

7. A method of detecting a state of charge of an electrochemical cell being charged with current pulses in a battery charger, comprising the steps of:

a. charging a capacitor through a resistor when the cell is being charged, the capacitor having an instantaneous voltage thereacross;

b. discharging the capacitor through the resistor when the cell is not being charged;

c. detecting whether the state of charge of the cell is above a predetermined level by comparing, in a comparator, the instantaneous voltage to a reference voltage, the output of the comparator changing from a first voltage to a second voltage when the instantaneous voltage is less than the reference voltage.

8. The method of claim 7, further comprising the step of visually indicating the state of charge of the cell using an LED.

9. The method of claim 8, further comprising the step of turning the LED ON from the OFF state when the second voltage appears at the output of the comparator.

10. The method of claim 8, further comprising the step of turning the LED OFF from the ON state when the second voltage appears at the output of the comparator.

11. The method of claim 7, further comprising the step of latching the output of the comparator when the second voltage appears at the output thereof.

12. The method of claim 7, further comprising the step of disabling the provision of charging current to the cell when the second voltage appears at the output of the comparator.

13. A method of detecting a state of charge of an electrochemical cell being charged with current pulses in a battery charger, comprising the steps of:

a. charging a capacitor through a resistor when a charge signal is present, the capacitor having an instantaneous voltage thereacross;

b. discharging the capacitor through the resistor when the charge signal is not present;

c. detecting whether the state of charge of the cell is above a predetermined level by comparing, in a comparator, the instantaneous voltage to a reference voltage, the output of the comparator changing from a first voltage to a second voltage when the instantaneous voltage is less than the reference voltage.

14. The method of claim 13, wherein the charge signal is a charge control enable signal.

15. The method of claim 13, wherein the charge signal is a transistor base drive signal.

16. The method of claim 13, further comprising the step of visually indicating the state of charge of the cell using an LED.

17. The method of claim 16, further comprising the step of turning the LED ON from the OFF state when the second voltage appears at the output of the comparator.

18. The method of claim 17, further comprising the step of turning the LED OFF from the ON state when the second voltage appears at the output of the comparator.

19. A method of detecting a state of charge of an electrochemical cell being charged with current pulses in a battery charger, comprising the steps of:

a. providing a charge signal to an input of a microprocessor;

b. determining, in the microprocessor, a time-averaged value of the charge signal corresponding to an average of the charge signal over a selected period of time; and

c. detecting whether the state of charge of the cell is above a predetermined level by comparing, in the microprocessor, the time-averaged value and a predetermined reference value stored in the microprocessor, an output signal of the microprocessor changing from a first voltage to a second voltage when the time-averaged value is less than the predetermined reference value.

20. The method of claim 19, wherein the charge signal is a charge control enable signal.

21. The method of claim 19, wherein the charge signal is a transistor base drive signal.

22. The method of claim 19, further comprising the step of visually indicating the state of charge of the cell using an LED.

23. The method of claim 22, further comprising the step of turning the LED ON from the OFF state when the second voltage appears at the output of the comparator.

24. The method of claim 22, further comprising the step of turning the LED OFF from the ON state when the second voltage appears at the output of the comparator.

25. A method of detecting a state of charge of an electrochemical cell being charged with current pulses, comprising the steps of:

a. providing a charge signal as an input to a low pass filter;

b. filtering the charge signal in the low-pass filter to produce a low-pass filtered signal;

c. providing the low-pass filtered signal to a first input of a comparator;

d. providing a reference signal to a second input of the comparator, and

e. detecting the state of charge of the cell by comparing, in the comparator, the low-pass filtered signal to the reference signal, the output of the comparator changing from a first voltage to a second voltage when the voltage of the filtered signal is less than the voltage of the reference voltage.

26. The method of claim 25, wherein the charge signal is a charge control enable signal.

27. The method of claim 25, wherein the charge signal is a transistor base drive signal.

28. The method of claim 25, further comprising the step of visually indicating the state of charge of the cell using an LED.

29. The method of claim 28, further comprising the step of turning the LED ON from the OFF state when the second voltage appears at the output of the comparator.

30. The method of claim 28, further comprising the step of turning the LED OFF from the ON state when the second voltage appears at the output of the comparator.

31. A state of charge detector circuit for an electrochemical cell being charged with current pulses in a battery charger, the circuit comprising:

a. means for monitoring a charge signal;

b. means for determining a time-averaged value corresponding to an average of the monitored charge signal over a selected period of time; and

c. means for detecting whether the state of charge of the cell is above a predetermined level by comparing the time-averaged value to a predetermined reference value, the detecting means providing a first output signal when the time-averaged value signal exceeds the predetermined reference value, and a second output signal when the time-averaged value is less than the predetermined reference value.

32. The circuit of claim 31, further comprising a means for latching the output of the detecting means when the second output signal appears at the output of the detecting means.

33. The circuit of claim 31, further comprising a means for disabling the provision of charging current to the cell when the second output signal appears at the output of the detecting means.

34. The circuit of claim 31, wherein the charge signal is a charge control enable signal.

35. The circuit of claim 31, wherein the charge signal is a transistor base drive signal.

36. The circuit of claim 31, wherein the monitoring means is a comparator.

37. The circuit of claim 31, wherein the monitoring means comprises a current transformer.

38. The circuit of claim 31, wherein the determining means is a low-pass filter network.

39. The circuit of claim 31, wherein the determining means is a microprocessor.

40. The circuit of claim 31, wherein the detecting means is a comparator.

41. The circuit of claim 40, wherein the comparator is a hysteretic comparator.

42. The circuit of claim 31, wherein the detecting means is a microprocessor.

43. The circuit of claim 31, further comprising a means for indicating the state of charge of the cell.

44. The circuit of claim 43, wherein the indicating means is activated when the second output signal appears at the output of the detecting means.

45. The circuit of claim 42, wherein the indicating means is deactivated when the second output signal appears at the output of the detecting means.

46. The circuit of claim 42, wherein the indicating means is an audio indicating means.

47. The circuit of claim 42, wherein the indicating means is visual indicating means.

48. The circuit of claim 42, wherein the indicating means is an LED.

49. The circuit of claim 48, wherein the indicating means is an incandescent bulb.

50. A state of charge detector circuit for an electrochemical cell being charged by current pulses, the circuit comprising:

a. means for low-pass filtering a charge signal, the low-pass filtering means providing a filtered output signal;

b. means for comparing a reference signal and the filtered output signal, the comparing means providing a first output signal when the voltage of the filtered signal exceeds the voltage of the reference signal, and a second output signal when the voltage of the filtered output signal is less than voltage of the reference signal.

51. The circuit of claim 50, further comprising a means for latching the output of the comparing means when the second output signal appears at the output of the comparing means.

52. The method of claim 50, further comprising a means for disabling the provision of charging current to the cell when the second output signal appears at the output of the comparing means.

53. The circuit of claim 50, wherein the charge signal is a charge control enable signal.

54. The circuit of claim 50, wherein the charge signal is a transistor base drive signal.

55. The circuit of claim 50, wherein the low-pass filtering means comprises a single-pole low-pass filter network.

56. The circuit of claim 50, wherein the low-pass filtering means comprises a multiple pole low-pass filter network.

57. The circuit of claim 50, wherein the comparing means is a comparator.

58. The circuit of claim 57, wherein the comparing means is a hysteretic comparator.

59. The circuit of claim 50, further comprising a means for indicating the state of charge of the cell.

60. The circuit of claim 59, wherein the indicating means is activated when the second output signal appears at the output of the comparing means.

61. The circuit of claim 59, wherein the indicating means is deactivated when the second output signal appears at the output of the comparing means.

62. The circuit of claim 59, wherein the indicating means is an audio indicating means.

63. The circuit of claim 59, wherein the indicating means is visual indicating means.

64. The circuit of claim 63, wherein the indicating means is an LED.

65. The circuit of claim 63, wherein the indicating means is an incandescent bulb.

66. A state of charge detector circuit for an electrochemical cell being charged by current pulses, the circuit comprising:

a. means for determining a time-averaged value corresponding to an average of a charge signal over a selected period of time; and

b. means for comparing the time-averaged value to a predetermined reference value, the comparing means providing a first output signal when the time-averaged value exceeds the predetermined reference value, and a second output signal when the time-averaged value is less than the predetermined reference value.

67. The circuit of claim 66, further comprising a means for latching the output of the comparing means when the second output signal appears at the output of the comparing means.

68. The circuit of claim 66, further comprising a means for disabling the provision of charging current to the cell when the second output signal appears at the output of the comparing means.

69. The circuit of claim 66, wherein the charge signal is a charge control enable signal.

70. The circuit of claim 66, wherein the charge signal is a transistor base drive signal.

71. The circuit of claim 66, wherein the determining means is a low-pass filter network.

72. The circuit of claim 66, wherein the comparing means is a comparator.

73. The circuit of claim 72, wherein the comparator is a hysteretic comparator.

74. The circuit of claim 66, wherein the determining means is a microprocessor.

75. The circuit of claim 66, wherein the comparing means is a microprocessor.

76. The circuit of claim 66, further comprising a means for indicating the state of charge of the cell.

77. The circuit of claim 76, wherein the indicating means is activated when the second output signal appears at the output of the comparing means.

78. The circuit of claim 76, wherein the indicating means is deactivated when the second output signal appears at the output of the comparing means.

79. The circuit of claim 76, wherein the indicating means is an audio indicating means.

80. The circuit of claim 76, wherein the indicating means is visual indicating means.

81. The circuit of claim 80, wherein the indicating means is an LED.

82. The circuit of claim 80, wherein the indicating means is an incandescent bulb.

83. A battery charging circuit for charging an electrochemical cell with current pulses, comprising:

a. a DC power source;

b. a system clock for providing a clock output signal of a predetermined frequency;

c. a first electronic switch having the clock signal applied to the base thereof, the first switch opening and closing at the predetermined frequency, and providing pulses of electric current from the DC power supply to the cell;

d. a second electronic switch having the clock signal applied to the base thereof, the second switch being complementary to the first switch and opening and closing at the frequency, the second switch having the Open-circuit voltage of the cell disposed thereacross when the first switch is open and the second switch is closed;

e. a charge control enable means for comparing the open-circuit voltage to a first reference voltage, the comparing means providing a first charge signal output of a first voltage when the first reference voltage exceeds the open-circuit voltage, and a second charge signal output of a second voltage when the open-circuit voltage exceeds the first reference voltage;

f. means for determining a time-averaged value corresponding to a time average of the first and second charge signal outputs;

g. means for comparing the time-averaged value to a predetermined reference value, the comparing means providing a third output signal when the time-averaged value exceeds the predetermined reference value, and a fourth output signal when the time-averaged value is less than predetermined reference value.

84. The circuit of claim 83, further comprising a means for latching the output of the comparing means when the fourth output signal appears at the output of the comparing means.

85. The circuit of claim 83, further comprising a means for disabling the provision of charging current to the cell when the fourth output signal appears at the output of the comparing means.

86. The circuit of claim 83, wherein the determining means is a low-pass filter network.

87. The circuit of claim 83, wherein the comparing means is a comparator.

88. The circuit of claim 87, wherein the comparator is a hysteretic comparator.

89. The circuit of claim 83, wherein the determining means is a microprocessor.

90. The circuit of claim 83, wherein the comparing means is a microprocessor.

91. The circuit of claim 83, further comprising a means for indicating the state of charge of the cell.

92. The circuit of claim 91, wherein the indicating means is activated when the fourth output signal appears at the output of the comparing means.

93. The circuit of claim 91, wherein the indicating means is deactivated when the fourth output signal appears at the output of the comparing means.

94. The circuit of claim 91, wherein the indicating means is an audio indicating means.

95. The circuit of claim 91, wherein the indicating means is visual indicating means.

96. The circuit of claim 95, wherein the indicating means is an LED.

97. The circuit of claim 95, wherein the indicating means is an incandescent bulb.