Intravascular catheter

• US 5,662,622 A
• Filed: 04/04/1995
• Issued: 09/02/1997
• Est. Priority Date: 04/04/1995
• Status: Expired due to Term

• Current Assignee: Codman & Shurtleff Incorporated (Johnson & Johnson)
• Original Assignee: Cordis Corporation (Cardinal Health, Inc.)
• Inventors: Green, Nicholas, Soltesz, Peter P., Mueller, Mark, Gore, Susana M., Gold, Jeffrey G.
• Primary Examiner(s): McDermott, Corrine M.
• Assistant Examiner(s): STRIGHT, RONALD K
• Application Number:
  US08/409,973
• Time in Patent Office: 882 Days
• Field of Search: 604/280, 604/281, 604/282, 604/264, 604/265, 138/123, 138/124, 138/125, 138/140, 138/130, 427/2.1
• US Class Current: 604/526
• CPC Class Codes: A61M 25/0012 with embedded structures, e.g. coils, braids, meshes, strands or radiopaque coils
• CPC Class Codes: A61M 25/0053 having a variable stiffness along the longitudinal axis, e.g. by varying the pitch of the coil or braid
• CPC Class Codes: A61M 25/0054 with regions for increasing flexibility
• CPC Class Codes: Y10S 264/52 Processes of making corrugated tubes for gas mask

Abstract

An intravascular catheter carries a helical reinforcement member embedded within at least a portion of the tubular wall of the catheter. The helical reinforcement member comprises a helical first portion having coils of greater pitch than the pitch of helical coils of a second portion. Preferably, the catheter is for insertion into brain arteries, and comprises a flexible tube having an outer diameter of no more that about 0.05 inch, for example 3 French or smaller. The flexible tube defines outer and inner tubular layers. The inner tubular layer surrounds a catheter lumen and comprises a chemically inert fluorinated polymer such as PTFE. The outer tubular layer comprises at least three longitudinally spaced, connected tubular sections. The sections are of successively increasing flexibility from the proximal toward the distal catheter end. Also, manufacturing methods are disclosed pertaining to increasing the flexibility of a section of the catheter and joining together in abutting relation a pair of dissimilar catheter reinforcement members.

Claims

1. An intravascular catheter which comprises a flexible tubular wall, said wall carrying a helical reinforcement member embedded within said tubular wall, said helical reinforcement member comprising a helical first portion having helical coils of greater pitch than the pitch of helical coils of a second helical portion of said reinforcement member, said helical reinforcement member being connected to but spaced from a proximal end portion of said catheter, said proximal end portion comprising at least half of the catheter length, said proximal end portion comprising a portion of said tubular wall embedded along most of its length with a second reinforcement member, said second reinforcement member comprising a crossing-strand, tubular reinforcement;

said catheter carrying, distal to said proximal end portion, an integrally attached, second tubular wall portion comprising part of said tubular wall, said second tubular wall portion carrying some of said embedded second helical portion of said reinforcement member, and, distal to said second tubular wall portion, an integrally attached, third tubular wall portion comprising part of said tubular wall, said third tubular wall portion carrying some of said embedded, second helical portion of said helical reinforcement member, said third wall portion being of less outer diameter than said second wall portion;

said catheter carrying, distal to said third tubular wall portion, an integrally attached, fourth tubular wall portion comprising part of said tubular wall, said fourth tubular portion being made of a tubular plastic material which is softer than the corresponding tubular plastic materials positioned proximal to said fourth tubular wall portion.

2. The catheter of claim 1 in which said first helical portion is positioned distally from said second helical portion of the helical reinforcement member, said reinforcement member being positioned adjacent the distal end of said catheter.

3. The catheter of claim 2 in which a fifth tubular wall portion comprising part of said tubular wall is integrally carried distal to said fourth tubular wall portion, said fifth wall portion carrying said embedded first helical portion of the helical reinforcement member.

4. The catheter of claim 3 in which said fifth tubular wall portion comprises circumferentially-extending portions of longitudinal bending weakness between helical coils of said first helical portion.

5. The catheter of claim 1 in which said tubular wall comprises circumferentially-extending portions of longitudinal bending weakness positioned between helical coils of said first helical portion.

6. The catheter of claim 5 in which said first helical portion is positioned distally from said second helical portion of the helical reinforcement member.

7. The catheter of claim 2 in which said fourth tubular wall portion carries some of said embedded second helical portion of said helical reinforcement member.

8. The catheter of claim 1 having a distal tip, and having helical coils of said reinforcement member, some of said coils occupying said distal tip at a pitch that is less than the pitch of the remaining coils.

9. A catheter for insertion into blood vessels, said catheter comprising a flexible tube having an outer diameter of no more than about 0.05 inch, said flexible tube defining proximal and distal ends and having outer and inner tubular layers, said inner tubular layer surrounding a catheter lumen and comprising a chemically inert, fluorinated polymer;

said flexible tube carrying a helical reinforcement member embedded within said tube adjacent a distal end of said catheter, said helical reinforcement member being spaced from a proximal end portion of said catheter, said proximal end portion comprising at least about half of the catheter length, said proximal end portion comprising said tube embedded along most of its length with a crossing-strand, tubular reinforcement member;

said proximal end portion defining a softer, distally positioned portion that comprises a softer plastic material than other portions of said proximal end portion;

said catheter having, adjacent to and distal of said proximal end portion, an integrally attached, second tubular wall portion comprising part of said flexible tube and which carries some of said embedded helical reinforcement member and, distal to said second tubular wall portion, an integrally attached third tubular wall portion comprising part of said flexible tube and which carries some of said embedded, helical reinforcement member, said catheter having, distal to said third tubular wall portion, an integrally attached, fourth tubular wall portion comprising part of said flexible tube and comprising a tubular plastic material which is softer than the corresponding tubular plastic materials positioned proximal to said fourth tubular wall portion, said fourth tubular wall portion carrying some of said embedded helical reinforcement member, said proximal end portion having a larger outer diameter then said fourth portion.

10. The catheter of claim 9 having a distal tip, and having helical coils of said reinforcement member embedded in said distal tip and being closer together than remaining coils of said reinforcement member.

11. The catheter of claim 10 in which sections of the outer tubular layer are of successively increasing flexibility from the proximal end toward the distal end.

12. The catheter of claim 11 in which said catheter also has a fifth tubular wall portion distal to said fourth tubular wall portion and proximal of said distal tip, said fifth wall portion comprising part of said flexible tube and carrying some of said embedded, helical reinforcement member, said fifth tubular wall portion comprising circumferentially-extending portions of longitudinal bending weakness between helical coils of said reinforcement member.

13. The catheter of claim 12 in which the second and third tubular wall portions comprise the same plastic material.

14. The catheter of claim 10 in which a hydrophilic friction reducing agent is coated on the exterior of said tube.