Rolling membrane stent delivery device

• US 5,662,703 A
• Filed: 09/19/1996
• Issued: 09/02/1997
• Est. Priority Date: 04/14/1995
• Status: Expired due to Term

• Current Assignee: Boston Scientific Scimed, Inc. (Boston Scientific Corporation)
• Original Assignee: Schneider Electric SE
• Inventors: Kusleika, Richard S., Yurek, Matthew T.
• Primary Examiner(s): Prebilic, Paul B.
• Application Number:
  US08/716,052
• Time in Patent Office: 348 Days
• Field of Search: 623/1, 623/12, 606/194, 606/195, 604/271
• US Class Current: 623/1.12
• CPC Class Codes: A61F 2/95 Instruments specially adapted for placement or removal of stents or stent-grafts
• CPC Class Codes: A61F 2/966 with relative longitudinal movement between outer sleeve and prosthesis, e.g. using a push rod
• CPC Class Codes: A61F 2210/0019 operated at only one temperature whilst inside or touching the human body, e.g. constrained in a non-operative shape during surgery, another temperature only occurring before the operation

Abstract

A device for deploying radially self-expanded stents and other radially expandable stents includes an inner catheter, an outer catheter surrounding the inner catheter, and a tubular stent retaining sheath formed of a rolling membrane. The sheath is doubled over upon itself to provide an inner sheath layer attached to the inner catheter, and an outer sheath layer attached to the outer catheter. The sheath layers extend along and surround a radially self-expanding stent, to maintain the stent distally of the inner catheter and in a radially compressed, axially elongated state. Distally of the stent, the inner and outer sheath layers converge and are narrowed in the distal direction to define a tapered distal tip. To release the stent, the outer catheter is moved proximally to roll the membrane away from its surrounding relation to the stent, whereupon the stent radially self-expands progressively, beginning at its distal end. When completely retracted after stent release, the sheath surrounds a distal region of the inner catheter, and can provide a protective layer between arterial tissue and a dilatation balloon supported along the distal region. As an alternative, a stent formed of a recovery metal can be plastically deformed into a reduced radius state for delivery, which facilitates use of a more flexible stent retaining sheath. A further alternative involves securing the sheath proximally of the dilatation balloon, so that sheath retraction leaves the dilatation balloon exposed, rather than covered by the sheath.

Claims

1. A device for deploying an expandable stent at a treatment site within a body;

comprising;

a first catheter having a proximal end region and a distal end region;

a stent retaining member disposed at the distal end region of the first catheter and including an inner layer extending distally beyond the first catheter, said member being turned back upon itself to form an outer layer extending toward the first catheter, said inner layer adapted to retain an expandable stent in a reduced state along an axial length of the stent with the stent located distally of the first catheter; and

a moving means operable to displace the outer layer relative to the first catheter, thereby to displace the inner layer remove the member from its retaining relation to the stent, thus to release the stent for expansion at the treatment site;

wherein a distal end of the first catheter is positioned near a proximal end of the stent when the inner layer of the stent retaining member retains the stent, to abut the stent and thereby prevent any substantial proximal migration of the stent as the retaining member is removed.

2. The device of claim 1 wherein:

said member is a sheath adapted for surrounding a radially self-expanding stent and maintaining the stent in a radially compressed state when surrounding the stent, and further adapted to allow the stent to progressively radially self-expand as the sheath is removed from its surrounding relation to the stent.

3. The device of claim 2 wherein:

the first catheter further includes a catheter wall that defines a guide wire lumen open to the distal end, and the sheath when in the retaining state defines a distal extension of the guidewire lumen.

4. The device of claim 3 further including:

an opening through the catheter wall near the distal end, for admitting a guidewire into the guidewire lumen to run distally along said distal extension of the guidewire lumen.

5. The device of claim 2 wherein:

said sheath comprises a rolling membrane, and said inner layer and outer layer are tubular.

6. The device of claim 5 wherein:

said inner layer and outer layer, when the rolling membrane is in the stent retaining state, converge in the distal direction along respective distal layer regions to form in the rolling membrane a tapered distal tip.

7. The device of claim 1 further including:

a stiffening means, extending axially at least along the outer layer, for enhancing axial rigidity of the member.

8. The device of claim 1 wherein:

said moving means include a second catheter having a second catheter lumen along substantially the entire length thereof, and wherein the first catheter is contained within the second catheter lumen.

9. The device of claim 8 wherein:

said inner layer and outer layer of the stent retaining member are formed of a fluid tight tubular rolling membrane connected to the first and second catheters in fluid tight fashion, to enable introduction of a fluid via the second catheter lumen into an area between the inner and outer layers.

10. The device of claim 9 further including:

a micropore through said outer layer to permit release of a fluid from said region into the body.

11. The device of claim 1 further including:

a dilatation balloon mounted to the first catheter along the distal end region, and a balloon dilatation lumen extending along the first catheter, said balloon dilatation lumen being open to an interior of the dilatation balloon.

12. The device of claim 11 wherein:

the member is mounted to the first catheter at a location distally of the dilatation balloon; and

the combined axial length of the inner and outer layers exceeds an axial distance from said location to a proximal end of the dilatation balloon.

13. The device of claim 11 wherein:

said member is mounted to the first catheter at a location proximally of the dilatation balloon.

14. An apparatus including a radially expandable stent and a device for deploying the radially expandable stent at a treatment site within a body lumen;

comprising;

a radially expandable stent;

an elongate first catheter having a proximal end and a distal end;

an elongate second catheter having a proximal end and a distal end, and a catheter lumen running along the second catheter and open to the distal end of the second catheter, wherein the first catheter is contained within the catheter lumen; and

a tubular, pliable and flexible sheath, and means for connecting a first end of the sheath to the first catheter, and for connecting a second end of the sheath to a distal end of the second catheter;

wherein the first catheter and the second catheter are movable relative to one another to position the sheath in a stent retaining state in which the sheath surrounds the radially expandable stent along an axial length of the stent, the entire stent is disposed distally of the distal end of the first catheter, and the stent is in a radially reduced state to facilitate use of the first and second catheters to deliver the stent to a treatment site within a body lumen; and

wherein the first catheter and the second catheter are further moveable relative to one another to roll the sheath proximally from its surrounding relation to the stent, thus to release the stent for radial expansion at the treatment site.

15. The apparatus of claim 14 wherein:

said sheath is adapted to confine the radially self-expanding stent in a radially compressed state when surrounding the stent, and to allow the stent to radially self-expand as the sheath is rolled proximally from the stent.

16. The apparatus of claim 14 wherein:

said sheath, when in the stent retaining state, includes an inner sheath layer extended distally from the distal end of the first catheter, and is turned back upon itself to provide an outer sheath layer extended proximally to the distal end of the second catheter and surround the inner sheath layer.

17. The apparatus of claim 16 wherein:

the connections of the sheath with the respective distal ends of the first and second catheters are fluid tight, to facilitate introduction of a fluid to a location between the inner sheath layer and the outer sheath layer, via the catheter lumen.

18. The apparatus of claim 17 further including:

a micropore through the sheath outer layer, for releasing fluids from said location into the body cavity.

19. The apparatus of claim 16 further including:

an axially extended stiffening means for enhancing the axial rigidity of the sheath, at least along the outer sheath layer.

20. The apparatus of claim 14 further including:

a flexible dilatation balloon mounted to the first catheter near the distal end of the first catheter, and a balloon inflation lumen extending along the first catheter, said balloon inflation lumen being open to an interior of the dilatation balloon.

21. The apparatus of claim 20 wherein:

the sheath is connected to a distal end of the first catheter; and

an axial length of the sheath, between the first and second ends, exceeds an axial distance from the distal end of the first catheter to a proximal end of the dilatation balloon.

22. The apparatus of claim 20 wherein:

the sheath is connected to the first catheter at a location proximally of the dilatation balloon.

23. An apparatus for deploying a radially expandable stent at a treatment site within a body lumen and for forcing the stent against the body lumen after deployment;

said apparatus comprising;

an elongate balloon catheter having a proximal end and a distal end;

a stent releasing means disposed along the balloon catheter and having a proximal end;

a sheath, and means for connecting a first end of the sheath to the balloon catheter and connecting a second end of the sheath to the stent releasing means; and

a flexible dilatation balloon mounted to the balloon catheter near said distal end of the balloon catheter, and a balloon inflation lumen along the balloon catheter for supplying a fluid under pressure to the dilatation balloon;

wherein the sheath is positionable in a stent retaining state with the sheath surrounding and engaging a radially expandable stent along an axial length of the stent when at least a portion of the stent extends distally of said balloon catheter, thus to maintain the stent in a radially reduced state to facilitate use of the balloon catheter to deliver the stent to a treatment site within a body lumen;

wherein the stent releasing means is movable proximally relative to the balloon catheter to roll the sheath away from its surrounding relation to the stent, thus to release the stent for radial expansion at the treatment site; and

wherein the first end of the sheath is connected to the balloon catheter at a location distally of the dilatation balloon.

24. The apparatus of claim 23 wherein:

an axial length of the sheath from its first end to its second end exceeds an axial distance from the first end of the sheath to a proximal end of the dilatation balloon.

25. The apparatus of claim 23 wherein:

said first end of the sheath is connected to the catheter at a location proximally of the dilatation balloon.

26. The apparatus of claim 23 wherein:

said sheath is adapted to maintain a radially self-expanding stent in a radially compressed state when surrounding the stent, and to allow the stent to radially self-expand as the sheath is rolled away from the stent.

27. The apparatus of claim 23 wherein:

said stent releasing means includes a release catheter having a catheter lumen along substantially the entire length thereof, and wherein the balloon catheter is contained within the catheter lumen.

28. The apparatus of claim 27 wherein:

the second end of the sheath is mounted to a distal end of the release catheter.

29. The apparatus of claim 23 wherein:

said sheath, when in the stent retaining state, includes an inner layer extended along and engaging the stent, and is turned back upon itself to provide an outer layer extended along and surrounding the inner layer.

30. The apparatus of claim 29 wherein:

the sheath and the connecting means are fluid tight, to facilitate introduction of a fluid via the catheter lumen to a location between the inner sheath layer and the outer sheath layer.

31. The apparatus of claim 23 wherein:

the first end of the sheath is mounted to the balloon catheter at said distal end of the balloon catheter, and the stent when maintained in the radially reduced state is located entirely distally of said distal end of the balloon catheter.

32. A device for releasably securing a radially expandable stent near a distal end of an elongate catheter, said device comprising:

a stent retaining sheath mounted to a distal end region of a catheter, said sheath being positionable in a stent retaining state in which the sheath surrounds and engages a radially expandable stent along an axial length of the stent, thus to maintain the stent in a radially reduced state with the stent located distally of the catheter, to facilitate use of the catheter for delivery of the stent to a treatment site within a body lumen;

wherein the sheath is movable proximally relative to the catheter to allow a rolling of the sheath away from its surrounding relation to the stent, to release the stent for radial expansion at the treatment site;

wherein said distal end region is disposed near a proximal end of the stent when the sheath maintains the stent, to abut the stent and thereby prevent any substantial proximal migration of the stent as the sheath is rolled away to release the stent.

33. The device of claim 32 wherein:

the sheath when surrounding the stent includes an inner sheath layer surrounding and engaging the stent, and is turned back upon itself to provide an outer sheath layer surrounding the inner sheath layer; and

said rolling is accomplished by moving the outer sheath layer proximally relative to the stent.

34. The device of claim 33 wherein:

said radially expandable stent is radially self-expanding, and the inner sheath layer surrounds the radially self-expanding stent and maintains the stent in a radially compressed state and, when progressively rolled away from its surrounding relation to the stent, releases the stent for radial self-expansion.

35. The device of claim 33 wherein:

said sheath comprises a rolling membrane, and said inner sheath layer and outer sheath layer are tubular; and

said inner sheath layer and outer sheath layer, when the rolling membrane is in the stent retaining state, converge in the distal direction along respective sheath layer regions to form in the rolling membrane a tapered distal tip.

36. The device of claim 32 further including:

a stiffening means extending axially along the sheath for enhancing axial rigidity.

37. The device of claim 33 further including:

a stent releasing means attached to the outer sheath layer and operable from a proximal end of the catheter to move the outer sheath layer proximally relative to the catheter.

38. The device of claim 33 wherein:

the sheath is fluid tight to facilitate introduction of a fluid into a region between the inner and outer sheath layers.

39. A device for deploying a radially expandable stent at a treatment site within a body lumen, comprising:

an elongate delivery catheter having a proximal end region and a distal end region;

a tubular stent retaining sheath mounted to a distal end region of the delivery catheter and extended distally from the delivery catheter whereby the sheath is adapted to surround a radially expandable stent along an axial length of the stent, to maintain the stent in a radially reduced state to facilitate use of the delivery catheter to deliver the stent to a treatment site within a body lumen, said sheath, distally of the stent, converging in the distal direction to form a tapered distal tip; and

a stent releasing means operatively coupled to the sheath and movable relative to the delivery catheter to roll the sheath away from its surrounding relation to the stent, to release the stent for radial expansion at the treatment site;

wherein said sheath, when so maintaining the stent, includes an inner sheath layer extended distally from the delivery catheter and engaging the stent, and further is turned back upon itself at said distal tip to provide an outer sheath layer extended proximally toward the delivery catheter and surrounding the inner sheath layer; and

wherein said inner sheath layer and said outer sheath layer, in the region of the distal tip, provide a transition region over which the hardness of the sheath diminishes in the distal direction, whereby said distal tip is softer than the remainder of the sheath.

40. The device of claim 39 wherein:

the outer sheath layer and the inner sheath layer, in the region of said distal tip, are progressively narrowed in the distal direction whereby the thickness of said distal tip diminishes in said distal direction.

41. The device of claim 39 wherein:

a distal end of the delivery catheter is near a proximal end of the stent when the stent is surrounded by the sheath, to prevent any substantial travel of the stent, proximally relative to the delivery catheter and sheath, when surrounded by the sheath.

42. The device of claim 40 wherein:

said stent releasing means includes a release catheter surrounding the delivery catheter and coupled at its distal end to the outer sheath layer, and movable proximally relative to the delivery catheter to move the outer sheath layer proximally, thus to roll the sheath away from the stent.

43. A device for deploying an expandable stent at a treatment site within a body, comprising:

a first catheter having a proximal end region and a distal end region;

a dilatation means mounted to the first catheter along the distal end region of the first catheter;

a stent retaining member disposed at the distal end region of the first catheter and including an inner layer extending distally beyond the first catheter, said member being turned back upon itself to form an outer layer toward the first catheter, said inner layer adapted to retain an expandable stent in a reduced state along an axial length of the stent with the stent located distally of the first catheter, wherein the stent retaining member is mounted to the first catheter at a location distally of the dilatation means; and

a moving means operable to displace the outer catheter relative to the first catheter, thereby to displace the inner layer to remove the member from its retaining relation to the stent, thus to release the stent for expansion at the treatment site.

44. The device of claim 43 wherein:

said dilatation means comprises a dilatation balloon, and the first catheter includes a balloon dilatation lumen open to an interior of the dilatation balloon.

45. The device of claim 44 wherein:

the combined axial length of the inner and outer layers exceeds an axial distance from said location to a proximal end of the dilatation balloon.

46. The device of claim 43 wherein:

a distal end of the first catheter is positioned near a proximal end of the stent when the stent retaining member retains the stent, to abut the stent and thereby prevent any substantial proximal migration of the stent as the member is removed.

47. The device of claim 43 wherein:

said stent retaining member is a sheath adapted for surrounding a radially self-expanding stent and maintaining the stent in a radially compressed state when surrounding the stent, and further adapted to allow the stent to progressively, radially self-expand as the sheath is removed from its surrounding relation to the stent.

48. The device of claim 47 wherein:

said sheath comprises a rolling membrane, and said inner layer and outer layer are tubular.

49. The device of claim 48 wherein:

said inner layer and outer layer, when the rolling member is in the stent retaining state, converge in the distal direction along respective distal layer regions to form in the rolling membrane a tapered distal tip.

50. The device of claim 43 further including:

a stiffening means extending axially at least along the outer layer, for enhancing axial rigidity of the stent retaining member.

51. The device of claim 43 wherein:

said moving means include a second catheter having a catheter lumen for containing the first catheter.

52. The device of claim 51 wherein:

said inner layer and outer layer of the stent retaining member are formed of a substantially fluid tight tubular rolling membrane connected to the first and second catheters in fluid tight fashion, to enable introduction of a fluid via the second catheter lumen into an area between the inner and outer layers.

53. A device for deploying an expandable stent at the treatment site within a body;

comprising;

a first catheter having a proximal end and a distal end;

a stent retaining member mounted to the first catheter and extending distally beyond said distal end of the first catheter to provide an inner layer, said stent retaining member further being turned back upon itself to form an outer layer adjacent and outside of the inner layer and extending proximally toward the first catheter, said inner layer adapted to retain an expandable stent in a reduced radius state along an axial length of the stent with the entire stent disposed distally of said distal end of the first catheter; and

a moving means disposed outside of the first catheter and coupled to the outer layer of the stent retaining member, said moving means being operable to displace the outer layer relative to the first catheter, thereby to displace the inner layer to remove the inner layer from its retaining relation to the stent, thus to release the stent for expansion at the treatment site.

54. The device of claim 53 wherein:

said distal end of the first catheter is positioned near a proximal end of the stent when the inner layer of the stent retaining member retains the stent, to abut the stent and thereby prevent any substantial proximal migration of the stent as the inner layer of the retaining member is removed.