Apparatus for intraluminal photothermoforming

• US 5,662,712 A
• Filed: 06/07/1995
• Issued: 09/02/1997
• Est. Priority Date: 04/28/1993
• Status: Expired due to Term

• Current Assignee: Genzyme Corporation (Sanofi )
• Original Assignee: Focal PLLC
• Inventors: Pathak, Chandrashekhar P., Sawhney, Amarpreet S., Herman, Stephen J., Hubbell, Jeffrey A., Jarrett, Peter K., Coury, Arthur J., Roth, Laurence A., Berrigan, Kevin M., Campbell, Patrick K.
• Primary Examiner(s): Milano, Michael J.
• Application Number:
  US08/483,194
• Time in Patent Office: 818 Days
• Field of Search: 623/1, 623/12, 606/194, 606/195
• US Class Current: 623/23.64
• CPC Class Codes: A61B 2017/22001 Angioplasty, e.g. PCTA
• CPC Class Codes: A61F 2/82 Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents stent-grafts for tubular structures of the body other than blood vessels A61F2/04; stent-grafts for blood vessels A61F2/07; instruments specially adapted for placement or removal of stents or stent-grafts A61F2/95; for closing wounds, or holding wounds closed A61B17/04 - A61B17/115; dilators A61M29/00
• CPC Class Codes: A61F 2/945 hardenable, e.g. stents formed in situ
• CPC Class Codes: A61F 2/95 Instruments specially adapted for placement or removal of stents or stent-grafts
• CPC Class Codes: A61F 2210/0047 heated by light
• CPC Class Codes: A61F 2220/0008 Fixation appliances for connecting prostheses to the body
• CPC Class Codes: A61F 2250/0098 radio-opaque, e.g. radio-opaque markers
• CPC Class Codes: A61L 31/14 Materials characterised by their function or physical properties , e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
• CPC Class Codes: B29C 2035/0822 using IR radiation
• CPC Class Codes: B29C 2035/0827 using UV radiation
• CPC Class Codes: B29C 2035/0833 using actinic light
• CPC Class Codes: B29C 35/08 by wave energy or particle radiation B29C64/00, B29C71/04 take precedence
• CPC Class Codes: B29C 49/00 Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
• CPC Class Codes: B29C 49/0042 without using a mould B29C49/1602 takes precedence
• CPC Class Codes: B29C 55/24 radial
• CPC Class Codes: B29C 70/74 Moulding material on a relatively small portion of the preformed part, e.g. outsert moulding B29C70/845 takes precedence
• CPC Class Codes: B29K 2995/006 Bio-degradable, e.g. bioabsorbable, bioresorbable or bioerodible
• CPC Class Codes: B29L 2023/00 Tubular articles B29L2024/00 takes precedence ; catheters B29L2031/7542
• CPC Class Codes: B29L 2031/7542 Catheters
• CPC Class Codes: Y10S 623/901 Method of manufacturing prosthetic device

Abstract

A method and apparatus for molding polymeric structures in vivo is disclosed. The structures comprise polymers that may be heated to their molding temperature by absorption of visible or near-visible wavelengths of light. By providing a light source that produces radiation of the wavelength absorbed by the polymeric material, the material may be selectively heated and shaped in vivo without a corresponding heating of adjacent tissues or fluids to unacceptable levels. The apparatus comprises a catheter having a shaping element positioned near its distal end. An emitter provided with light from at least one optical fiber is positioned within the shaping element. The emitter serves to provide a moldable polymeric article positioned on the shaping element with a substantially uniform light field, thereby allowing the article to be heated and molded at a desired treatment site in a body lumen.

Claims

1. A device for implanting a formable polymeric article into a patient at a tissue surface, comprising:

an elongated shaft having a proximal region and a distal region that is adapted for insertion into a patient;

an article-forming element at the distal region of the shaft;

an emitter of a predetermined wavelength range of electromagnetic radiation at the distal region of the shaft; and

a polymeric article positioned on the device in association with the article-shaping element, the polymeric article containing a chromophore in an amount sufficient to absorb sufficient radiation from the emitter to soften the article to the extent that it becomes formable, the wavelength range of the emitter and the chromophore being matched such that, in conjunction with the arrangement of the emitter and the article, a surface of the polymeric article facing the tissue surface can be rendered sufficiently fluent to be moldable in vivo into intimate and conforming contact with the tissue surface without damaging the tissue surface.

2. A device as in claim 1, wherein the article-forming element is radially expandable.

3. A device as in claim 2, wherein the device comprises a catheter, and the expandable element is a radially-expandable balloon.

4. A device as in claim 1, further comprising an elongated, retractable sheath operatively coupled to the proximal region of the shaft and extending to the distal region of the shaft, the sheath being retractable to expose at least a portion of the article-forming element.

5. A device as in claim 4, wherein the sheath includes a tapered, radially-expandable tip element.

6. A device as in claim 1, further comprising a retaining sleeve positioned to maintain the position of the polymeric article in the proximity of the forming element.

7. A device as in claim 1, wherein the chromophore is a dye or pigment.

8. A device as in claim 1, wherein the chromophore is thermochromic.

9. A device as in claim 1, wherein the polymeric article is biodegradable.

10. A device as in claim 1, wherein the polymeric article includes a therapeutic agent.

11. A device as in claim 1, wherein the polymeric article is provided with a biocompatible surface coating.

12. A device as in claim 1, wherein the polymeric article does not significantly change form upon exposure to heat, unless urged by a mechanical force.

13. A device as in claim 1, wherein the polymeric article is formed to approximately match the interior surface of a body lumen.

14. A device as in claim 1, wherein the chromophore absorbs light in a spectrum of between about 500 and 850 nm.

15. A device as in claim 2, further comprising a source of electromagnetic radiation at the proximal region of the shaft, and a connector that transfers the electromagnetic radiation from the source to the emitter.

16. A device as in claim 15, wherein the connector comprises an optical fiber, and the emitter is constructed and arranged to distribute radially electromagnetic radiation supplied from the source via the optical fiber.

17. Catheter apparatus for implanting a formable polymeric article into a tissue lumen or hollow organ of a patient, comprising:

an elongated, tubular shaft having a proximal region and a distal region adapted for insertion into a patient;

a radially-expandable balloon at the distal end of the shaft;

an optical emitter, having an emission spectrum, positioned in the proximity of the balloon and connected, via an optical fiber, to an energy source near the proximal end of the shaft; and

a polymeric article positioned about at least a portion of the balloon, the article containing a chromophore matched with the emission spectrum such that, in conjunction with the arrangement of the optical emitter and the article, the polymeric article can be rendered sufficiently fluent for molding within the patient without damaging tissue adjacent the article.

18. Apparatus as in claim 17, further comprising an elongated, retractable sheath operatively coupled to the proximal region of the shaft and extending to the distal region of the shaft, the sheath being retractable to expose at least a portion of the article-shaping element.

19. Apparatus as in claim 17, wherein the sheath includes a tapered, radially-expandable tip element.

20. Apparatus as in claim 17, further comprising a retaining sleeve positioned to maintain the position of the polymeric article in the proximity of the balloon.

21. Apparatus as in claim 17, wherein the chromophore comprises a dye or pigment.

22. Apparatus as in claim 17, wherein the chromophore is thermochromic.

23. Apparatus as in claim 17, wherein the polymeric article is biodegradable.

24. Apparatus as in claim 17, wherein the polymeric article includes a therapeutic agent.

25. Apparatus as in claim 17, wherein the polymeric article is provided with a biocompatible surface coating.

26. Apparatus as in claim 17, wherein the polymeric article does not significantly change form upon exposure to heat, unless urged by a mechanical force.

27. Apparatus as in claim 17, wherein the polymeric article is formed to approximately match the interior surface of a body lumen.

28. Apparatus as in claim 17, wherein the emitter is constructed and arranged to distribute radially electromagnetic radiation provided, via the optical fiber, from the energy source.