Limited backflow reflux valve

• US 5,665,074 A
• Filed: 09/28/1995
• Issued: 09/09/1997
• Est. Priority Date: 09/28/1995
• Status: Expired due to Term

• Current Assignee: Liebel-Flarsheim Company (Mallinckrodt plc)
• Original Assignee: Liebel-Flarsheim Company (Mallinckrodt plc)
• Inventors: Kelly, Larry
• Primary Examiner(s): McDermott, Corrine M.
• Assistant Examiner(s): RODRIGUEZ, CRIS LOIREN
• Application Number:
  US08/535,771
• Time in Patent Office: 712 Days
• Field of Search: 604/30, 604/31, 604/37, 604/246, 604/247, 604/249, 604/183, 137/512, 137/512.3
• US Class Current: 604/247
• CPC Class Codes: A61M 5/007 for contrast media
• CPC Class Codes: Y10T 137/7838 Plural

Abstract

A limited backflow reflux valve for connection between a syringe, catheter, and bulk container of injection fluid. The reflux valve permits injection of fluid from the syringe through the catheter into the patient, and also permits refilling of the syringe from the bulk container, without disconnection of any tubing. The reflux valve also permits a limited volume of fluid to backflow from the catheter into the syringe, so that the catheter may be checked for patency, but prevents any further backflow along this path after this limited volume. Therefore, the limited backflow reflux valve not only permits injection through the catheter, but also permits both withdrawal of blood from the patient and refilling of the syringe from the bulk contrast media container, without requiring disconnection of the catheter or other tubing and without risk of contamination of the syringe or introduction of air, increasing the efficiency of the injection process, enhancing safety, and reducing waste of injection fluid.

Claims

1. A limited backflow reflux valve for injecting fluid from a syringe into a patient, comprising:

a housing,

an inlet port in said housing,

an outlet port in said housing,

a bi-directional port in said housing,

a first check valve permitting fluid flow only from said inlet port to said bi-directional port through said housing, and

a second check valve permitting fluid flow from said bi-directional port to said outlet port through said housing, and permitting only a predetermined limited volume of fluid to backflow from said outlet port into said limited backflow reflux valve housing, and preventing any further backflow into said limited backflow reflux valve housing from said outlet port beyond said limited volume.

2. The limited backflow reflux valve of claim 1, wherein said predetermined limited volume is at least 0.01 ml.

3. The limited backflow reflux valve of claim 1 wherein

said housing of said limited backflow reflux valve is cylindrical, and

said second check valve comprises a piston fitted in said cylindrical housing for translation through said cylindrical housing during forward and reverse flow of fluid through said outlet port.

4. The limited backflow reflux valve of claim 3 wherein

an end of said cylindrical housing includes ribs engaging said piston and preventing said piston from translating fully to said end of said cylindrical housing, ensuring free flow of fluid around said piston while said piston is at said end of said cylindrical housing.

5. The limited backflow reflux valve of claim 3 wherein

said piston has a first side and a second side, said piston engaging said cylindrical housing along a circumferential boundary between said first side and said second side,

said inlet port and said bi-directional port and said first check valve are mounted to said limited backflow reflux valve at a first end of said cylindrical housing opposite said first side of said piston, and

said outlet port is mounted to said limited backflow reflux valve at a second end of said cylindrical housing opposite said second side of said piston.

6. The limited backflow reflux valve of claim 5 wherein said cylindrical housing is enlarged at said second end, permitting fluid flow around said piston when said piston is at said second end of said cylindrical housing, whereas at any other position of said piston within said cylindrical housing, said piston circumferentially seals to said cylindrical housing, preventing fluid flow around the piston.

7. The limited backflow reflux valve of claim 6 further comprising an elastic element attached to said piston and springably urging said piston toward said first end of said cylindrical housing and away from said second end of said cylindrical housing.

8. The limited backflow reflux valve of claim 7 wherein said elastic element generates a spring force that, in the absence of a pressure difference on opposite sides of said piston, is sufficient to move said piston toward said first end of said cylindrical housing and out of said enlarged region of said second end, but is not sufficient to move said piston fully to said first end of said cylindrical housing.

9. The limited backflow reflux valve of claim 6 wherein said second end of said cylindrical housing includes ribs engaging said piston and preventing said piston from translating fully to said second end of said cylindrical housing, ensuring free flow of fluid around said piston while said piston is at said second end of said cylindrical housing.

10. The limited backflow reflux valve of claim 5 wherein piston is cupped at its circumferential boundary to permit fluid flow from said first side of said piston to said second side of said piston but prevent fluid flow from said second side of said piston to said first side of said piston.

11. The limited backflow reflux valve of claim 10 wherein said second end of said cylindrical housing includes ribs engaging said piston and preventing said piston from translating fully to said second end of said cylindrical housing, ensuring free flow of fluid around said piston while said piston is at said second end of said cylindrical housing.

12. The limited backflow reflux valve of claim 10 further comprising a plunger attached to said piston and extending externally of said cylindrical housing to permit manual translation of said piston through said cylindrical housing to manually inject fluid out of said outlet port.

13. The limited backflow reflux valve of claim 12 further comprising a lock mounted externally to said housing and movable to a first position to permit motion of said plunger within said housing and to a second position to prevent motion of said plunger within said housing.

14. The limited backflow reflux valve of claim 13 wherein said lock, when in said second position, permits motion of said plunger and piston through a limited range of motion in which said piston is proximate said second end of said cylindrical housing, but prevents motion of said plunger and piston outside of said limited range.

15. The limited backflow reflux valve of claim 13 wherein

said plunger includes a toothed surface, and

said lock comprises a mating tooth on a surface of said lock for engaging into said toothed surface.

16. The limited backflow reflux valve of claim 1 wherein said second check valve comprises a gate mounted for rotation within said housing, said gate rotating in a first direction to permit unlimited fluid flow out of said housing through said outlet port, said gate rotating through a limited angle in a second angular direction opposite to said first direction to permit a limited volume of fluid flow into said housing through said outlet port.

17. The limited backflow reflux valve of claim 16 further comprising a spring member for urging said gate to a predetermined angular position within said housing to seal said second check valve in the absence of fluid flow out of said outlet port through said second check valve.

18. A limited backflow check valve comprising

a housing,

an inlet port in said housing,

an outlet port in said housing,

a sealing element mounted within said housing between said inlet and outlet ports,

said sealing element movable in said housing from a first position to a second position within said housing,

said sealing element permitting fluid flow from said inlet port to said outlet port through said housing at least when in said first position,

said sealing element forming and maintaining a seal preventing fluid flow from said outlet port to said inlet port while said sealing element is in said first position, while said sealing element is in said second position, and while said sealing element is in motion between said first position and said second position,

said sealing element displacing a predetermined limited volume of fluid between said first and said second position which can backflow into said outlet port.

19. The limited backflow check valve of claim 18, wherein said sealing element displaces a volume of fluid between said first and said second position which is at least 0.01 ml.

20. The limited backflow check valve of claim 18 wherein

said housing is a cylindrical housing, and

said sealing element comprises a piston fitted in said cylindrical housing for translation through said cylindrical housing during forward and reverse flow of fluid through said outlet port.

21. The limited backflow check valve of claim 20 wherein said cylindrical housing is enlarged at an end proximate said outlet port, permitting fluid flow around said piston when said piston is at said end of said cylindrical housing, whereas at any other position of said piston within said cylindrical housing, said piston circumferentially seals to said cylindrical housing, preventing fluid flow around said piston.

22. The limited backflow check valve of claim 21 further comprising an elastic element attached to said piston and springably urging said piston away from said outlet port.

23. The limited backflow check valve of claim 22 wherein said elastic element generates a spring force that, in the absence of a pressure difference on opposite sides of said piston, is sufficient to move said piston away from said outlet port and out of said enlarged region, but is not sufficient to move said piston once said piston circumferentially seals to said cylindrical housing.

24. The limited backflow check valve of claim 21 wherein said end of said cylindrical housing includes ribs engaging said piston and preventing said piston from translating fully to said end of said cylindrical housing, ensuring free flow of fluid around said piston while said piston is at said end of said cylindrical housing.

25. The limited backflow check valve of claim 20 wherein

said piston is mounted in said cylindrical housing with a first side oriented toward said inlet port and a second side oriented toward said outlet port, and

said piston comprises a circumferential boundary engaging said cylindrical housing, and said piston is cupped at its circumferential boundary to permit fluid flow from said first side of said piston to said second side of said piston but prevent fluid flow from said second side of said piston to said first side of said piston.

26. The limited backflow check valve of claim 25 wherein an end of said cylindrical housing proximate said outlet port includes ribs engaging said piston and preventing said piston from translating fully to said end of said cylindrical housing, ensuring free flow of fluid around said piston while said piston is at said end of said cylindrical housing.

27. The limited backflow check valve of claim 25 further comprising a plunger attached to said piston and extending externally of said cylindrical housing to permit manual translation of said piston through said cylindrical housing to manually inject fluid out of said outlet port.

28. The limited backflow check valve of claim 27 further comprising a lock mounted externally to said housing and movable to a first position to permit motion of said plunger within said housing and to a second position to prevent motion of said plunger within said housing.

29. The limited backflow check valve of claim 28 wherein

said plunger includes a toothed surface, and

said lock comprises a mating tooth for engaging into said toothed surface.

30. The limited backflow check valve of claim 28 wherein said lock, when in said second position, permits motion of said plunger and piston through a limited range of motion in which said piston is proximate said outlet port, but prevents motion of said plunger and piston outside of said limited range.

31. The limited backflow check valve of claim 18 wherein said sealing element comprises a gate mounted for rotation within said housing, said gate rotating in a first direction to permit unlimited fluid flow out of said housing through said outlet port, said gate rotating through a limited angle in a second angular direction opposite to said first direction to permit a limited volume of fluid flow into said housing through said outlet port.

32. The limited backflow check valve of claim 31 further comprising a spring member for urging said gate to a predetermined angular position within said housing to seal said second check valve in the absence of fluid flow out of said outlet port through said second check valve.