Motor vehicle electric heating device having angled off metal heating plates arranged to mutually abut one another at opposite ends

• US 5,665,261 A
• Filed: 09/21/1995
• Issued: 09/09/1997
• Est. Priority Date: 09/28/1994
• Status: Expired due to Fees

• Current Assignee: BEHR GmbH & Company KG (MAHLE-STIFTUNG GmbH)
• Original Assignee: BEHR GmbH & Company KG (MAHLE-STIFTUNG GmbH)
• Inventors: Krumbach, Karl-Gerd, Zwittig, Eberhard, Damsohn, Herbert, Loehle, Michael
• Primary Examiner(s): Walberg, Teresa J.
• Assistant Examiner(s): VALENCIA, RAPHA
• Application Number:
  US08/531,769
• Time in Patent Office: 719 Days
• Field of Search: 219/202, 219/504, 219/505, 219/530, 219/532, 219/540, 392/347, 392/360, 392/365-369, 392/379, 392/473, 392/383-385, 392/480, 392/502, 392/373, 392/482, 338/51, 338/221, 338/252
• US Class Current: 219/504
• CPC Class Codes: B60H 1/2225 arrangements of electric heaters for heating air
• CPC Class Codes: F24H 3/0429 For vehicles
• CPC Class Codes: F24H 9/1872 PTC
• CPC Class Codes: H05B 3/14 the material being non-metallic
• CPC Class Codes: H05B 3/22 non-flexible

Abstract

An electric heating device includes a plurality of heating elements which are assembled to form a block. Such a heating element is formed from two metal plates, with the interposition of PTC elements. In order to increase the heat transfer, the metal plates are provided with corrugation ribs. Each heating element includes a pair of metal plates which are angled off essentially in the form of an L such that the angled-off sections are connected in a frictionally locking manner to each other. The angled-off sections are arranged at opposite ends of the heating elements and angled in opposite directions, the length of the angled-off sections of the metal plates being dimensioned such that angled-off sections of one pair of metal plates are in mutual abutment with angled-off sections of respectively adjacent pairs of metal plates.

Claims

1. An electric heating device for a motor vehicle, comprising:

a frame;

a plurality of parallel heating elements assembled to form a block and fastened to said frame, each of said heating elements being formed from a pair of metal plates and a PTC element disposed between said metal plates; and

corrugation ribs in heat-conductive connection with the metal plates,

wherein said metal plates include angled-off sections, essentially in a form of an L, connected to each other in a frictionally locking manner, and

wherein said angled-off sections of said metal plates are arranged at opposite ends of said heating elements and are angled in opposite directions, a length (l) of said angled-off sections of said metal plates being dimensioned such that angled-off sections of one pair of metal plates are in mutual abutment with angled-off sections of respectively adjacent pairs of metal plates.

2. An electric heating device as claimed in claim 1, wherein the length (l) of the angled-off sections is at least double a distance (a) between the heating elements.

3. An electric heating device as claimed in claim 2, wherein ends of the angled-off sections of one side of each heating element project in a clustered formation through a lateral opening of the frame.

4. An electric heating device as claimed in claim 3, wherein each of the metal plates has a plurality of protrusions along a surface thereof to serve as an abutment for the corrugation ribs.

5. An electric heating device as claimed in claim 1, wherein the frame is plastic and encloses the outer peripheral surface of the block, the frame having a U-shaped cross section at end sides thereof to receive respective ends of the heating elements.

6. An electric heating device as claimed in claim 5, wherein the frame is produced in one piece and by encapsulating the block.

7. An electric heating device as claimed in claim 5, wherein the frame comprises two frame parts and wherein means for clamping the block are provided on at least one of the frame parts.

8. An electric heating device as claimed in claim 7, wherein the clamping means are configured as wedges displaced with respect to one another.

9. An electric heating device as claimed in claim 7, wherein a separation plane of the two frame parts runs along the peripheral surface.

10. An electric heating device as claimed in claim 7, wherein the separation plane of the frame parts is provided at the end sides of the frame to engage around the angled-off sections and wherein two identical frame parts are joined together in a mirror-symmetrical manner.

11. An electric heating device as claimed in claim 7, wherein threaded bores are provided on sides running parallel to the direction of the heating elements of one frame part and coinciding countersinking holes are provided in the other frame part so that the frame parts are screwed to one another.

12. An electric heating device as claimed in claim 7, wherein the frame parts are connected releasably to one another through a plurality of resilient clips arranged on one frame part and a protrusion on the other frame part.

13. An electric heating device as claimed in claim 12, wherein at least one web is provided within the surface area enclosed by the frame, said web extending between two sides of the frame and being configured integrally with one of the frame parts.

14. An electric heating device as claimed in claim 12, wherein a sealing frame encloses the PTC elements and is arranged between the metal plates, a thickness (d) of said sealing frame being slightly greater than a thickness (D) of the PTC elements.

15. An electric heating device as claimed in claim 14, wherein the sealing frame has arms which run transversely with respect to its longitudinal sides and which are located between adjacent PTC elements.

16. An electric heating device as claimed in claim 14, wherein a distance (s) between the two longitudinal sides of the sealing frame is greater than a width (B) of the PTC elements.

17. An electric heating device as claimed in claim 16, wherein inwardly directed protrusions are arranged along the longitudinal sides, front edges of said protrusions corresponding to a distance (b) which is equal to the width (B) of the PTC elements.

18. An electric heating device, comprising:

a frame;

a plurality of parallel metal plates fastened to said frame and arranged in pairs, wherein each pair has a first parallel metal plate which includes an angled-off section at a first end and a second parallel metal plate which includes an angled-off section at a second end which is opposite to the first end; and

a heating element disposed between each pair of the parallel metal plates,

wherein the angled-off sections at the first ends are angled in a first direction and are configured to be in mutual abutment with one another, and

wherein the angled-off sections of the second ends are angled in a second direction and are configured to be in mutual abutment with one another.

19. An electric heating device as claimed in claim 18, wherein the angled-off sections are essentially L-shaped.

20. An electric heating device as claimed in claim 19, wherein said second direction is opposite to said first direction.