Method of making an incontinence electrode

• US 5,667,615 A
• Filed: 05/13/1996
• Issued: 09/16/1997
• Est. Priority Date: 03/26/1991
• Status: Expired due to Fees

• Current Assignee: Encore Medical Asset Corporation (Enovis Corp.)
• Original Assignee: EMPI Incorporated (Enovis Corp.)
• Inventors: Kipnis, Alexander, Maurer, Donald D.
• Primary Examiner(s): YODER, MICHELE
• Application Number:
  US08/647,261
• Time in Patent Office: 491 Days
• Field of Search: 29/881, 29/883, 29/884, 128/642, 439/495, 439/496, 264/104, 264/262, 264/105, 264/272.14, 607/40, 607/41, 607/134, 607/135, 607/138, 156/242
• US Class Current: 156/242
• CPC Class Codes: A61B 2018/00523 Treatment of incontinence
• CPC Class Codes: A61N 1/0524 Vaginal electrodes
• CPC Class Codes: Y10T 29/4922 with molding of insulation
• CPC Class Codes: Y10T 29/49222 forming array of contacts or terminals

Abstract

An incontinence electrode for controlling urinary incontinence in women is made of alternating bands of conductive and non-conductive polymers molded to form a tubular body. Electrical receptacles, formed in the molding process at the interior circumferential surface of the conductive polymer bands, accept metal contacts attached to electrical leads to make a secure and durable, mechanical and electrical connection between the conductive polymer bands and the leads. The leads are coupled to a controller and carry electrical current to and from the metal contacts which then distribute the current to the conductive polymer bands to cause a contraction of the vaginal muscles responsible for controlling urinary incontinence in women.

Claims

1. A method of making an electrode, the method comprising:

molding bands of conductive polymer such that each band of conductive polymer includes an interior surface and an exterior surface;

spacing four of the conductive polymer bands to achieve a spacing between each of the four bands in the range of 1/16 inch to 1/2 inch;

molding nonconductive polymer between the spaced conductive bands to form a resilient hollow cylindrical electrode body having a first end and a second end;

connecting the conductive polymer bands to electrical leads; and

sealing the first end and the second end of the electrode body.

2. The method of claim 1, further comprising:

spacing the four conductive polymer bands on a mandrel.

3. The method of claim 1, wherein the electrode body has a smooth hour-glass shaped outer surface.

4. The method of claim 1, wherein the conductive polymer bands have a width in the range of about 1/2 inch to about 3/4 inch.

5. The method of claim 1, wherein the cylindrical electrode body has an outer circumference in the range of about 2.42 inches to about 3.2 inches.

6. The method of claim 1, wherein molding nonconductive polymer between the conductive bands separates the four conductive polymer bands by a first nonconductive region, a second nonconductive region, and a third nonconductive region, the first and third nonconductive regions have a first width, and the second nonconductive region having a width greater than the width of the first and third nonconductive regions.

7. The method of claim 1, wherein spacing the four conductive polymer bands positions one of the four conductive polymer bands adjacent the first end of the electrode body, and positions a second one of the four conductive polymer bands adjacent the second end of the electrode body.

8. The method of claim 1, wherein connecting the conductive polymer bands to electrical leads includes extending a lead harness housing the electrical leads through the first end of the electrode body.

9. The method of claim 8, wherein sealing the first end and the second end of the electrode body includes adhering the lead harness to a sleeve extending from the sealed first end of the electrode body.

10. The method of claim 1, wherein sealing the first end and the second end of the electrode body includes adhering pre-molded end caps to the first end and the second end of the electrode body.

11. The method of claim 1, wherein molding nonconductive polymer between the spaced conductive bands includes using the conductive polymer bands as an integral portion of the electrode body.

12. The method of claim 1, wherein the conductive polymer is carbon loaded silicone rubber.