Rectangular optical compensatory sheet, process for preparation of the same, and liquid crystal display

• US 5,667,854 A
• Filed: 07/24/1996
• Issued: 09/16/1997
• Est. Priority Date: 07/24/1995
• Status: Expired due to Term

• Current Assignee: Fujifilm Corporation (Fujifilm Holdings Corporation)
• Original Assignee: Fuji Photo Film Co Limited (Fujifilm Holdings Corporation)
• Inventors: Yamada, Tsukasa
• Primary Examiner(s): THOMAS, ALEXANDER S
• Application Number:
  US08/685,686
• Time in Patent Office: 419 Days
• Field of Search: 428/1, 359/73, 359/76, 427/162, 427/164, 349/118
• US Class Current: 428/1.31
• CPC Class Codes: C09K 19/38 Polymers
• CPC Class Codes: C09K 2323/031 Polarizer or dye
• CPC Class Codes: G02F 1/13363 Birefringent elements, e.g. for optical compensation
• CPC Class Codes: G02F 1/133632 with refractive index ellipsoid inclined relative to the LC-layer surface
• CPC Class Codes: G02F 2413/02 Number of plates being 2
• CPC Class Codes: G02F 2413/105 with varying inclination in thickness direction, e.g. hybrid oriented discotic LC

Abstract

Disclosed is a rectangular optical compensatory sheet having a shorter side of not less than 14 cm which comprises a transparent support, an orientation layer provided thereon and an optically anisotropic layer provided on the orientation layer, the optically anisotropic layer comprising a compound having one or more discotic structure units in its molecule, and whose variation of retardation in overall area is within X±5 nm wherein X is in the range of 0 to 100 nm, the retardation being represented by the formula: (nx-ny)×d in which nx and ny are main refractive indices on the plane of the sheet and d is the thickness of the sheet in terms of nm. Further, a liquid crystal display and a color liquid crystal display provided with the optical compensatory sheet are disclosed.

Claims

1. A rectangular optical compensatory sheet having a shorter side of not less than 14 cm which comprises a transparent support, an orientation layer provided thereon and an optically anisotropic layer provided on the orientation layer, the optically anisotropic layer comprising a compound having one or more discotic structure units in its molecule, and whose variation of retardation in overall area is within X±

5 nm wherein X is in the range of 0 to 100 nm, the retardation being represented by the formula;

(nx-ny)×

d

in which nx and ny are main refractive indices on the plane of the sheet and d is the thickness of the sheet in terms of nm.

2. The rectangular optical compensatory sheet as defined in claim 1, wherein the discotic structure units have planes inclined from a plane of the support at angles varying along a direction of depth of the optically anisotropic layer.

3. The rectangular optical compensatory sheet as defined in claim 1, wherein the shorter side are in the range of 14 to 150 cm.

4. The rectangular optical compensatory sheet as defined in claim 1, wherein the side other than the shorter side is in the range of 21 to 210 cm.

5. The rectangular optical compensatory sheet as defined in claim 1, which has the minimum absolute retardation value in a direction inclined from the normal of the sheet, the minimum value being other than zero.

6. The rectangular optical compensatory sheet as defined in claim 1, wherein the transparent support has a negative uniaxial property and its optic axis in a direction of the normal of the support, and satisfies the condition of:

20≦

{(nx¹ +ny¹)/2-nz¹ }×

d≦

400

in which nx¹ and ny¹ are main refractive indices on the plane of the support, nz¹ is a main refractive index in a thickness direction of the support and d¹ is the thickness of the support in terms of nm.

7. A process for the preparation of the optical compensatory sheet of claim 1 comprising the steps of:

coating a coating liquid of a discotic compound in a solvent containing a liquid of a boiling point of not lower than 100°

C. on an orientation layer which is provided on a continuous transparent support having a width of 15 to 150 cm and a length of than 50 to 3,000 m, with moving the transparent support in the length direction, by the use of a bar coater or extrusion coater, to form a coated layer;

drying the coated layer by applying a gas of a rate of 0.1 to 10 m/sec. and a temperature of 20°

to 50°

C. to a surface of the coated layer;

heating the coated layer to form a discotic nematic phase;

cooling the coated layer to give an optically anisotropic layer; and

cutting the continuous transparent support having the orientation layer and the optically anisotropic layer to give a rectangular optical compensatory sheet having a shorter side of not less than 14 cm.

8. A process for the preparation of an optical compensatory sheet of claim 1 comprising the steps of:

coating a coating liquid of a discotic compound and fluorine atom- or silicone atom-containing surfactant in a solvent on an orientation layer which is provided on a continuous transparent support having a width of 15 to 150 cm and a length of 50 to 3,000 m, with moving the transparent support in the length direction, by the use of a bar coater or extrusion coater, to form a coated layer;

drying the coated layer by applying a gas of a rate of 0.1 to 10 m/sec. and a temperature of 20°

to 50°

C. to a surface of the coated layer;

heating the coated layer to form a discotic nematic phase;

cooling the coated layer to give an optically anisotropic layer; and

cutting the continuous transparent support having the orientation layer and the optically anisotropic layer to give a rectangular optical compensatory sheet having a shorter side of not less than 14 cm.

9. A liquid crystal display comprising a liquid crystal cell which comprises a pair of substrates each of which is provided with a transparent electrode and twisted nematic liquid crystal sealed therebetween, a polarizing sheet arranged on each side of the liquid crystal cell, and the optical compensatory sheet of claim 1 provided between at least one side of the liquid crystal cell and the polarizing sheet.

10. A color liquid crystal display comprising a liquid crystal cell which comprises a pair of substrates provided with a transparent electrode, a transparent electrode of picture element and color filter, and twist-oriented nematic liquid crystal sealed between the substrates, a pair of polarizing sheets arranged on both sides of the cell, and the optical compensatory sheet of claim 1 provided between the liquid crystal cell and the polarizing sheet.

11. A rectangular optical compensatory sheet having a shorter side of not less than 14 cm which comprises an optically anisotropic layer comprising a compound having one or more discotic structure units in its molecule, and whose variation of retardation in overall area is within X±

5 nm wherein X is in the range of 0 to 100 nm, the retardation being represented by the formula;

(nx-ny)×

d

in which nx and ny are main refractive indices on the plane of the sheet and d is the thickness of the sheet in terms of nm.