Filter condition sensor and indicator

• US 5,668,535 A
• Filed: 12/07/1995
• Issued: 09/16/1997
• Est. Priority Date: 12/07/1995
• Status: Expired due to Term

• Current Assignee: Emerson Electric Company
• Original Assignee: Emerson Electric Company
• Inventors: Hendrix, George E., Cox, Karmen D.
• Primary Examiner(s): Hofsass, Jeffery
• Assistant Examiner(s): Edwards, Jr., Timothy
• Application Number:
  US08/568,813
• Time in Patent Office: 649 Days
• Field of Search: 340/606, 340/608, 340/607, 340/588, 340/589, 55/213, 55/215, 55/311
• US Class Current: 340/607
• CPC Class Codes: A47L 9/19 Means for monitoring filtering operation
• CPC Class Codes: A47L 9/2805 Parameters or conditions being sensed
• CPC Class Codes: A47L 9/2842 Suction motors or blowers
• CPC Class Codes: A47L 9/2857 User input or output elements for control, e.g. buttons, switches or displays
• CPC Class Codes: B01D 46/0086 Filter condition indicators
• CPC Class Codes: B01D 46/448 by temperature measuring
• CPC Class Codes: F24F 11/39 Monitoring filter performance

Abstract

A filter condition sensor and indicator is disclosed. A filter condition sensor and indicator that responds to the presence of a predetermined collection of material in a filter operatively positioned in an output air flow path. A small by-pass air flow path is connected to the output air flow path and is separate from the filter. A heated thermistor is positioned in the by-pass air flow path. Electrically connected in series with the heated thermistor is an indicator light that illuminates when the resistance in the circuit is decreased due to predetermined cooling of the heated thermistor. In this way, a predetermined collection of material in the filter increases the flow of air in the small by-pass air flow path for cooling the heated thermistor and for lowering the resistance in the circuit to illuminated the indicator light. Even in those instances where a multi-speed fan is located in the output air flow path, the present invention overcomes changing fan speeds and changing air velocity by coupling the thermistor in a circuit which changes the voltage and current through the thermistor depending on the fan setting.

Claims

1. A filter condition sensor and indicator for responding to the presence of a predetermined collection of material in a filter operatetively positioned in an output air flow path comprising:

a small by-pass air flow path connected to the output air flow path and separate from the filter;

a heated thermistor in the by-pass air flow path; and

an indicator light electrically connected in series in a circuit with the heated thermistor that illuminates when the resistance in the circuit is decreased due to predetermined cooling of the heated thermistor whereby a predetermined collection of material in the filter increases the flow of air in the small by-pass air flow path for cooling the heated thermistor and lowering resistance in the circuit to illuminate the indicator light; and

a multi-speed fan in the output air flow path, said thermistor being electrically coupled to means for changing the voltage and current through the thermistor depending on the fan setting.

2. The filter condition sensor and indicator as defined in claim 1 wherein the thermistor is a positive temperature coefficient thermistor for air flow sensitivity that permits rapid change of resistance.

3. The filter condition sensor and indicator as defined in claim 1 wherein the means for changing the voltage and current through the thermistor comprises tapped coils of a multi-speed motor that operates the multi-speed fan.

4. The filter condition sensor and indicator as defined in claim 1 wherein the means for changing the voltage and current through the thermistor comprises a switch that changes the resistance in a thermistor circuit as fan speed is changed.

5. The filter condition sensor and indicator as defined in claim 1 wherein the small by-pass air flow path extends outside of the filter.

6. The filter condition sensor and indicator as defined in claim 1 wherein the small by-pass air flow path extends through the filter.

7. A filter condition sensor and indicator for responding to the presence of a predetermined collection of material in a filter operatetively positioned in an output air flow path including a multi-speed fan;

a small by-pass air flow path connected to the output air flow path and separate from the filter;

a heated thermistor in the by-pass air flow path, said heated thermistor being electrically connected in series with a resistor;

an indicator light also electrically connected in series with the heated thermistor and in parallel with the resistor that illuminates when the resistance in the resistor is decreased due to predetermined cooling of the heated thermistor; and

said thermistor and resistor being electrically connected to an auto-transformer for changing the voltage and current through the thermistor and thermistor depending of the setting of the multi-speed fan;

whereby a predetermined collection of material in the filter increases the flow of air in the small by-pass air flow path for cooling the heated thermistor and lowering resistance in the thermistor to illuminate the indicator light.

8. The filter condition sensor and indicator as defined in claim 7 wherein the auto-transformer comprises tapped coils of a multi-speed motor that operates the multi-speed fan.

9. The filter condition sensor and indicator as defined in claim 7 wherein the auto-transformer comprises a switch that changes the resistance in the resistor as the fan speed is changed.