Bicycle packaging fixture assembly

• US 5,669,497 A
• Filed: 02/02/1996
• Issued: 09/23/1997
• Est. Priority Date: 02/02/1996
• Status: Expired due to Fees

• Current Assignee: Endurance Sport Technology Group Incorporated
• Original Assignee: Endurance Sport Technology Group Incorporated
• Inventors: Cazalet, Peter M., Evans, Marc P.
• Primary Examiner(s): Foster, Jimmy G.
• Application Number:
  US08/597,494
• Time in Patent Office: 599 Days
• Field of Search: 206/335, 190/18 A, 211/22, 224/309, 224/321, 224/324, 224/924, 248/176.1, 248/176.3, 248/188.8, 482/57, 482/61
• US Class Current: 206/335
• CPC Class Codes: B65D 2585/6862 bicycles
• CPC Class Codes: B65D 85/68 for machines, engines or vehicles in assembled or dismantled form

Abstract

A bicycle disassembly and shipping apparatus for compactly and securely shipping a bicycle. The bicycle disassembly and shipping apparatus comprises a pair of fork support fixtures to which the front and rear forks of the bicycle frame are attached; fastening straps by which the handlebar, seat and pedals are attached to the frame; a top support fixture which in conjunction with the fork support fixtures provides for the clamping of the bicycle wheels to the frame and to the top support fixture; and a container into which the disassembled bicycle and fixtures are encased for purposes of transport. An automobile roof attachment system comprising a plurality of straps having strap end fixtures for attaching the bicycle packaging fixture assembly to the roof of an automobile is provided.

Claims

1. Bicycle packaging fixture assembly for packing a bicycle in a cardboard shipping container, the bicycle having a frame, a front and rear wheel, the frame having a top-tube, and a pair of front and rear forks, the container having outer walls connected by end walls, a floor attached between lower portions of the outer and end walls, and an opening defined by upper portions of the outer and end walls, said assembly comprising:

a front support fixture having opposing outer end members spaced apart by and affixed to a cross member, the cross member defining a wheel seat, and a clamping device for releasably securing the front forks attached to said cross member;

a rear support fixture having opposing outer end members spaced apart by and affixed to a cross member, the cross member defining a wheel seat, and a clamping device for releasably securing the rear forks attached to said cross member;

a top support fixture having opposing outer end members spaced apart by and affixed to a wheel guide, the wheel guide defining a downwardly facing center groove and two downwardly facing outer grooves, and a releasable retention member associated with each of said grooves;

wherein said front forks are attached to the clamping device on said front fork support fixture, said rear forks are attached to the clamping device on said rear fork support fixture, said top-tube is positioned in said center groove and restrained therein by said retention member, said front wheel is positioned in said wheel seat in said front fork support fixture and attached thereto, and also positioned in one of said outer grooves in said top support fixture and attached thereto, said rear wheel engages said wheel seat in said rear fork support fixture and is attached thereto, and is also positioned in the other one of said outer grooves in said top support fixture and attached thereto, all forming a unitary assemblage; and

said assemblage is positioned in said container such that said front and rear fork support fixtures engage said sidewalls, end walls and floor, and said top support fixture engages said sidewalls.

2. A stand as defined in claim 1, wherein a plurality of cross members are rigidly attached to and join said pair of opposing end members on both said front and rear support fixture.

3. A stand as defined in claim 2, wherein there are three cross members, each defining a longitudinal axis, and wherein said longitudinal axes are parallel to one another and form a triangular orientation.

4. A stand as defined in claim 1, wherein for said front and rear support members, said end members are planar and each comprise an inner rigid plate to which the cross member attaches, and an outer cushioning structure.

5. A stand for supporting a bicycle frame on a support surface, the frame having a pair of front forks and rear forks, said stand comprising;

a front fork support fixture having a clamping device, said clamping device adopted for releasably securing the pair of front forks;

a rear fork support fixture having a clamping device, said clamping device adopted for releasably securing the pair of rear forks; and

said front and rear fork support fixtures each comprising;

a pair of opposing end members;

three cross members rigidly attached to and join said pair of opposing end members, said cross members each defining a longitudinal axis, and wherein said longitudinal axes are parallel to one another and form a triangular orientation, said plurality of cross members having an axis orthogonal to said end members, said cross members rigidly affixed to and joining said pair of opposing end members, said clamping device rigidly affixed to one of said cross members; and

wherein said front and rear fixtures engage the support surface and support the frame thereupon.

6. A stand for supporting a bicycle frame on a support surface, the frame having a pair of front forks and rear forks, said stand comprising;

a front fork support fixture having a clamping device, said clamping device adopted for releasably securing the pair of front forks;

a rear fork support fixture having a clamping device, said clamping device adopted for releasably securing the pair of rear forks; and

said front and rear fork support fixtures each comprising;

a pair of opposing end members, said end members being planar and each comprising an inner rigid plate to which the cross member attaches, and an outer cushioning structure;

a plurality of cross members rigidly attached to and join said pair of opposing end members, said plurality of cross members having an axis orthogonal to said end members, said plurality of cross members rigidly affixed to and joining said pair of opposing end members, said clamping device rigidly affixed to one of said plurality of cross members; and

wherein said front and rear fixtures engage the support surface and support the frame thereupon.

7. A bicycle transport system, for shipping a bicycle having a front and rear wheel and a frame with a pair of front and rear forks, comprising;

a cardboard shipping container having a floor and four sides with flaps, said four sides defining a top opening for receiving a bicycle for shipment, and said flaps suitable for closing said top opening;

a front fixture having a clamping device and a base portion, said clamping device securing the front forks, and said base portion having opposing sides rigidly connected to said clamping device said opposing sides defining outer and lower surfaces for stabilizing the bicycle frame within said cardboard shipping container;

a rear fixture having a clamping device and a base portion, said clamping device securing the rear forks to the rear fixture and said base portion having opposing sides rigidly connected to said clamping device said sides defining outer and lower surfaces for stabilizing the bicycle frame within said cardboard shipping container;

said clamping device of said front fixture and said rear fixture being a quick-release; and

a top support fixture having a wheel guide, and a base portion, said wheel guide having a lower surface defining three parallel grooves for receiving respectively said front wheel, said frame, and said rear wheel, and for securing the front and rear wheel to the frame of said bicycle and said base portion having opposing sides rigidly connected to said wheel guide, said opposing sides defining outer and upper surfaces for stabilizing the bicycle frame and wheels within the cardboard shipping container.

8. The bicycle transport system as defined in claim 7, further comprising;

a wheel assembly fixture removably affixed through said floor of said cardboard shipping container to attach to said front or said rear support fixture for rolling transport of said container.

9. A bicycle transport system for use on an automobile defining a roof, said system as defined in claim 7 further comprising:

a strap having opposing ends;

a slot formed through said container adjacent said top support fixture;

a slot formed through said end member of said top support fixture; and

wherein said strap is threaded through said slot in said container and through said slot in said top fixture, and each opposing end of said strap is attached to said automobile to position said system on said roof.