Side impact airbag module with extruded cover
First Claim
Patent Images
1. The method of manufacturing a side impact airbag module which comprises:
- providing an inflator having means thereon for mounting to a vehicular frame member;
providing a folded airbag having an open mouth;
connecting the mouth of said airbag to said inflator for inflation upon actuation of said inflator;
providing an extruded one-piece thermoplastic cover in the form of a sheet, said extruded sheet having first and second longitudinal edges to form a tube adapted to encircle said airbag and inflator the extruded sheet defining a weakened tear seam parallel to and intermediate said first and second longitudinal edges for releasing said airbag upon inflation;
cutting said sheet to a desired length sufficient to enclose said inflator and said airbag; and
encircling said inflator and airbag with said cut sheet and interlocking said first edge with said second edge to encircle said airbag and inflator to form an elongated airbag module.
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Abstract
A side impact airbag module including an inflator and a folded airbag is formed into a module by means of an extruded cover. The cover encircles the inflator and airbag and incorporates structure for releasing the airbag upon inflation. Optional end caps may be attached to one or both ends of the module.
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Citations
16 Claims
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1. The method of manufacturing a side impact airbag module which comprises:
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providing an inflator having means thereon for mounting to a vehicular frame member; providing a folded airbag having an open mouth; connecting the mouth of said airbag to said inflator for inflation upon actuation of said inflator; providing an extruded one-piece thermoplastic cover in the form of a sheet, said extruded sheet having first and second longitudinal edges to form a tube adapted to encircle said airbag and inflator the extruded sheet defining a weakened tear seam parallel to and intermediate said first and second longitudinal edges for releasing said airbag upon inflation; cutting said sheet to a desired length sufficient to enclose said inflator and said airbag; and encircling said inflator and airbag with said cut sheet and interlocking said first edge with said second edge to encircle said airbag and inflator to form an elongated airbag module. - View Dependent Claims (2)
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3. A side impact airbag module for an automotive vehicle which comprises:
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a substantially cylindrical inflator; a folded airbag having an open mouth connected to receive inflation gas from said inflator; and an extruded one-piece thermoplastic cover encircling said inflator and folded airbag, said cover comprises an extruded sheet having first and second longitudinal edges to form a tube, the cover defining a weakened tear seam parallel to and intermediate to said first and second longitudinal edges for releasing said airbag upon inflation. - View Dependent Claims (4, 5, 6)
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7. A side impact airbag module for an automotive vehicle which comprises:
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a substantially cylindrical inflator; a folded airbag having an open mouth connected to receive inflation gas from said inflator; an extruded one-piece thermoplastic cover encircling said inflator and airbag, said cover including means for releasing said airbag upon inflation, the cover additionally comprising an end cap closing at least one end of said encircling cover; and wherein said cover defines extruded channels and said end cap carries clips extending into said channels. - View Dependent Claims (8, 9, 10, 11, 12, 13, 14, 15)
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16. A side impact airbag module for an automotive vehicle which comprises:
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a substantially cylindrical inflator; a folded airbag having an open mouth connected to receive inflation gas from said inflator; and an extruded one-piece thermoplastic cover completely encircling said inflator and airbag, wherein said cover comprises an extruded sheet having opposed first and second longitudinal edges, a bead carried by the first longitudinal edge and a socket carried by the second longitudinal edge and receiving said bead, said sheet defining a weakened tear seam intermediate to and parallel to said opposed first and second longitudinal edges, said cover also defining a thinned hinged region parallel to and spaced apart from the tear seam intermediate the tear seam and one of the opposed longitudinal edges of the extruded sheet, said tear seam being rupturable by inflationary force, upon inflation of the folded airbag, creating a door rotatable around the hinge region for release of the airbag.
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Specification