Removable adhesive sheet

• US 5,670,226 A
• Filed: 12/15/1995
• Issued: 09/23/1997
• Est. Priority Date: 12/15/1994
• Status: Expired due to Fees

• Current Assignee: New Oji Paper Co., Ltd. (Oji Holdings Corporation)
• Original Assignee: New Oji Paper Co., Ltd. (Oji Holdings Corporation)
• Inventors: Kunihiro, Akira, Yoshizawa, Katsuaki
• Primary Examiner(s): THOMAS, ALEXANDER S
• Application Number:
  US08/572,781
• Time in Patent Office: 648 Days
• Field of Search: 428/41.5, 428/41.8, 428/40.1, 283/81
• US Class Current: 428/40.1
• CPC Class Codes: B32B 2519/00 Labels, badges
• CPC Class Codes: B32B 27/10 of paper or cardboard
• CPC Class Codes: B32B 27/32 comprising polyolefins comprising vinyl (co)polymers or acrylic (co)polymers B32B27/30
• CPC Class Codes: B32B 7/06 permitting easy separation
• CPC Class Codes: B32B 7/12 using interposed adhesives or interposed materials with bonding properties
• CPC Class Codes: C08L 2666/14 Macromolecular compounds according to C08L59/00 - C08L87/00; Derivatives thereof
• CPC Class Codes: C08L 63/00 Compositions of epoxy resins; Compositions of derivatives of epoxy resins
• CPC Class Codes: C09J 133/064 containing anhydride, COOH or COOM groups, with M being metal or onium-cation
• CPC Class Codes: Y10T 428/14 Layer or component removable to expose adhesive

Abstract

Disclosed is a removable adhesive sheet comprising a release liner, an adhesive layer and a surface stock as laminated, wherein the adhesive layer being formed by applying an adhesive to the release liner or to the surface stock, followed by drying,

said adhesive comprising (i) an aqueous emulsion of a copolymer obtained by emulsion polymerization and (ii) a polyglycidyl compound having two or more epoxy groups within the molecule thereof,

said copolymer comprising (a) 80-99% by weight of a (meth)acrylic acid C₈ -C₁₂ alkyl ester, (b) 0.3-10% by weight of (meth)acrylonitrile, (c) 0.1-5% by weight of an α,β-unsaturated carboxylic acid and (d) 0-5% by weight of another copolymerizable monomer,

said copolymer having a Mn of not less than 0.1×10⁴ but less than 5.0×10⁴, ratio of (Mw/Mn) of 40-800, an average particle size of 100-500 nm and a Tg of not higher than -50° C., and

said polyglycidyl compound being used in an amount such that the epoxy groups amount to 0.5 to 2 equivalents relative to the carboxyl groups in said copolymer.

Claims

1. A removable adhesive sheet comprising a laminate of a release liner, an adhesive layer and a surface stock, wherein the adhesive layer is formed between the release liner and surface stock by applying an adhesive to the release liner or to the surface stock, followed by drying,

said adhesive comprising (i) an aqueous emulsion of a copolymer obtained by emulsion polymerization and (ii) a polyglycidyl compound having two or more epoxy groups within the molecule thereof,

said copolymer comprising, on the whole copolymer weight basis,

(a) 80-99% by weight of a (meth)acrylic acid C₈ -C₁₂ alkyl ester,

(b) 0.3-10% by weight of (meth)acrylonitrile,

(c) 0.1-5% by weight of an α

,β

-unsaturated carboxylic acid and

(d) 0-5% by weight of another monomer copolymerizable with the above-mentioned monomers (a), (b) and (c),

said copolymer having a polystyrene-equivalent number average molecular weight of not less than 0.1×

10⁴ but less than 5.0×

10⁴, a polystyrene-equivalent weight average molecular weight (Mw)/ polystyrene-equivalent number average molecular weight (Mn) ratio (Mw/Mn) of 40-800, an average particle size of 100-500 nm and a glass transition temperature of not higher than -50°

C., and

said polyglycidyl compound being used in an amount such that the epoxy groups amount to 0.5 to 2 equivalents relative to the carboxyl groups in said copolymer.

2. A removable adhesive sheet as claimed in claim 1, wherein said copolymer comprises, on the whole copolymer weight basis,

(a) 85-99% by weight of a (meth)acrylic acid C₈ -C₁₂ alkyl ester,

(b) 0.5-7% by weight of (meth)acrylonitrile,

(c) 0.2-4% by weight of an α

,β

-unsaturated carboxylic acid and

(d) 0-5% by weight of another monomer copolymerizable with the above-mentioned monomers (a), (b) and (c).

3. A removable adhesive sheet as claimed in claim 1, wherein said (meth)acrylic acid C₈ -C₁₂ alkyl ester, namely comonomer (a), is at least one member selected from the group consisting of 2-ethylhexyl acrylate, isononyl acrylate and lauryl methacrylate.

4. A removable adhesive sheet as claimed in claim 1, wherein said comonomer (b) is acrylonitrile.

5. A removable adhesive sheet as claimed claim 1, wherein said α

,β

-unsaturated carboxylic acid, namely comonomer (c), is at least one member selected from the group consisting of acrylic acid, methacrylic acid, itaconic acid, maleic acid and fumaric acid.

6. A removable adhesive sheet as claimed in claim 1, wherein said copolymerizable monomer, namely monomer (d), is at least one vinyl monomer.

7. A removable adhesive sheet as claimed in claim 1, wherein said copolymerizable monomer, namely monomer (d), is at least one member selected from the group consisting of (meth)acrylic acid C₁ -C₇ alkyl esters, (meth)acrylic acid hydroxyalkyl esters, (meth)acrylic acid alkoxyalkyl esters, (meth)acrylic acid glycidyl esters, acrylamide, methacrylamide, N-methylolacrylamide, N-methoxymethylacrylamide, N-methoxybutylacrylamide, styrene and α

-methylstyrene.

8. A removable adhesive sheet as claimed in claim 1, wherein said copolymer has a polystyrene-equivalent number average molecular weight of not less than 0.3×

10⁴ but less than 4.5×

10⁴, a polystyrene-equivalent weight average molecular weight (Mw)/polystyrene-equivalent number average molecular weight (Mn) ratio (Mw/Mn) of 50-700, an average particle size of 150-450 nm and a glass transition temperature of -90°

C. to -50°

C.

9. A removable adhesive sheet as claimed in claim 1, wherein said polyglycidyl compound is at least one member selected from the group consisting of ethylene glycol or polyethylene glycol diglycidyl ethers, propylene glycol or polypropylene glycol diglycidyl ethers, neopentyl glycol diglycidyl ether, 1,6-hexanediol diglycidyl ether, dibromoneopentyl glycol diglycidyl ether, diglycidyl o-phthalate, glycerol polyglycidyl ether, trimethylolpropane polyglycidyl ether, diglycerol polyglycidyl ether, polyglycerol polyglycidyl ethers, sorbitol polyglycidyl ether, N,N,N'"'"',N'"'"'-tetraglycidyl-m-xylenediamine, N,N,N'"'"',N",N"-pentaglycidyldiethylenetriamine and N,N,N'"'"',N'"'"'-tetraglycidylethylenediamine.

10. A removable adhesive sheet as claimed in claim 1, wherein said adhesive layer further contains a pigment.

11. A removable adhesive sheet as claimed in claim 10, wherein said pigment is at least one member selected from the group consisting of kaolin, talc, clay, titanium oxide, calcium oxide, calcium hydroxide, calcium carbonate, magnesium hydroxide, magnesium carbonate, zinc oxide, zinc carbonate, aluminum oxide and aluminum hydroxide.

12. A removable adhesive sheet as claimed in claim 10, wherein said pigment is used in an amount of 0.5 to 20% by weight, based on the solids of the aqueous emulsion of the copolymer.

13. A removable adhesive sheet as claimed in claim 1, which further comprises a primer layer between the surface stock and the adhesive layer, the primer layer comprising a pigment and a binder.

14. A removable adhesive sheet as claimed in claim 1, which further comprises a coat layer on the side of the surface stock opposite the side having the adhesive layer thereon, the coat layer comprising either a binder or a pigment and a binder.

15. A removable adhesive sheet as claimed in claim 1, wherein the polyglycidyl compound has 2 to 4 epoxy groups within the molecule thereof.