Multi-switch membrane-switch assembly

• US 5,670,760 A
• Filed: 10/24/1995
• Issued: 09/23/1997
• Est. Priority Date: 10/24/1995
• Status: Expired due to Fees

• Current Assignee: Golden Books Publishing Company, Inc. (Golden Books Family Entertainment, Inc.)
• Original Assignee: Golden Books Publishing Company, Inc. (Golden Books Family Entertainment, Inc.)
• Inventors: Christy, Scott Thomas
• Primary Examiner(s): Scott, J. R.
• Application Number:
  US08/547,304
• Time in Patent Office: 700 Days
• Field of Search: 200/5 R, 200/5 A, 200/61.54-61.57, 200/85 R, 200/86 R, 200/85 A, 200/512-517
• US Class Current: 200/5.00A
• CPC Class Codes: H01H 13/702 with contacts carried by or formed from layers in a multilayer structure, e.g. membrane switches
• CPC Class Codes: H01H 13/703 characterised by spacers between contact carrying layers
• CPC Class Codes: H01H 2211/036 Convexly bowed membrane

Abstract

A multi-switch membrane-switch assembly includes a longitudinally extending, resiliently flexible, non-conductive membrane having a convexly bowed cross section defining on an undersurface thereof a plurality of interrupted circuits defining longitudinally aligned pairs of laterally spaced, conductive contacts. A rigid substrate defines on an oversurface thereof a plurality of longitudinally aligned, conductive shorting elements. A laterally spaced pair of longitudinally extending, non-conductive positioning ribs are disposed on the oversurface of the rigid substrate. Each positioning rib defines an undercut for receiving and maintaining a longitudinally extending edge of the membrane, the positioning ribs cooperating to maintain the membrane convexly bowed.

Claims

1. A multi-switch membrane-switch assembly comprising:

(A) a longitudinally extending, resiliently flexible, non-conductive membrane having a convexly bowed cross section defining on an undersurface thereof a plurality of interrupted circuits defining longitudinally aligned pairs of laterally spaced, conductive contacts;

(B) a rigid substrate defining on an oversurface thereof a plurality of longitudinally aligned, conductive shorting elements; and

(C) a laterally spaced pair of longitudinally extending, non-conductive positioning ribs on the oversurface of said rigid substrate, each positioning rib defining means for receiving and maintaining a longitudinally extending edge of said membrane, and said positioning ribs cooperating to maintain said membrane convexly bowed;

said assembly being characterized by the absence of any horizontal spacer isolating one of a pair of said laterally spaced conductive contacts from the other of the pair or one of said conductive shorting elements from another, and by the absence of any vertical spacer isolating any pair of said laterally spaced conductive contacts from any one of said conductive shorting elements.

2. The assembly of claim 1 wherein said receiving and maintaining means is an undercut on said positioning rib.

3. The assembly of claim 2 wherein the width of said membrane, when flat, exceeds the lateral distance between said undercuts of said positioning ribs.

4. The assembly of claim 3 wherein the width of said membrane, when flat, exceeds the lateral distance between said undercuts of said positioning ribs by about 3.5 to 5.0% of said membrane when flat.

5. The assembly of claim 2 wherein said undercuts releasably receive and maintain said membrane.

6. The assembly of claim 1 wherein each of said positioning ribs defines a plurality of intermittent undercuts.

7. The assembly of claim 1 wherein said plurality of conductive shorting elements are longitudinally spaced apart.

8. The assembly of claim 1 wherein said plurality of conductive shorting elements define a unitary conductive shorting pad.

9. The assembly of claim 1 additionally including a label disposed on an oversurface of said membrane, said label bearing a printed icon over each of said conductive shorting elements.

10. The assembly of claim 1 wherein said rigid substrate is a switch housing.

11. The assembly of claim 1 additionally including a laterally spaced pair of longitudinally extending, non-conductive guide ribs on the oversurface of said rigid substrate, said guide ribs being disposed closely adjacent and inwardly of said positioning ribs and cooperating with said positioning ribs to maintain said membrane convexly bowed.

12. The assembly of claim 1 wherein said membrane is mylar.

13. The assembly of claim 1 wherein said membrane is polyester.

14. A multi-switch membrane-switch assembly comprising:

(A) a longitudinally extending, resiliently flexible, non-conductive membrane formed of polyester having a convexly bowed cross section defining on an undersurface thereof a plurality of interrupted circuits defining longitudinally aligned pairs of laterally spaced, conductive contacts;

(B) a switch housing having a rigid substrate defining on an oversurface thereof a unitary conductive shorting pad including a plurality of longitudinally aligned, conductive shorting elements;

(C) a laterally spaced pair of longitudinally extending, non-conductive positioning ribs on the oversurface of said rigid substrate, each positioning rib defining a plurality of intermittent undercuts for releasably receiving and maintaining a longitudinally extending edge of said membrane, and said positioning ribs cooperating to maintain said membrane convexly bowed; and

(D) a laterally spaced pair of longitudinally extending, non-conductive guide ribs on the oversurface of said rigid substrate, said guide ribs being disposed closely adjacent and inwardly of said positioning ribs and cooperating with said positioning ribs to maintain said membrane convexly bowed;

the width of said membrane, when flat, exceeding the lateral distance between said undercuts of said positioning ribs;

said assembly being characterized by the absence of any horizontal spacer isolating one of a pair of said laterally spaced conductive contacts from the other of the pair or one of said conductive shorting elements from another, and by the absence of any vertical spacer isolating any pair of said laterally spaced conductive contacts from any one of said conductive shorting elements.

15. A multi-switch membrane-switch assembly comprising:

(A) a longitudinally extending, resiliently flexible, non-conductive membrane having a convexly bowed cross section defining on an undersurface thereof one plurality of (a) a plurality of interrupted circuits defining longitudinally aligned pairs of laterally spaced, conductive contacts, and (b) a plurality of longitudinally aligned, conductive shorting elements;

(B) a rigid substrate defining on an oversurface thereof the other plurality; and

(C) a laterally spaced pair of longitudinally extending, non-conductive positioning ribs on the oversurface of said rigid substrate, each positioning rib defining means for receiving and maintaining a longitudinally extending edge of said membrane, and said positioning ribs cooperating to maintain said membrane convexly bowed;

said assembly being characterized by the absence of any horizontal spacer isolating one of a pair of said laterally spaced conductive contacts from the other of the pair or one of said conductive shorting elements from another, and by the absence of any vertical spacer isolating any pair of said laterally spaced conductive contacts from any one of said conductive shorting elements.