Feedback control of an inverter output bridge and motor system

• US 5,670,859 A
• Filed: 06/23/1995
• Issued: 09/23/1997
• Est. Priority Date: 06/23/1995
• Status: Expired due to Fees

• Current Assignee: General Resource Corporation
• Original Assignee: General Resource Corporation
• Inventors: Chen, Ching-Chuan, Hall, Christopher, Cyster, Thomas Mark, North, Michael John
• Primary Examiner(s): Sircus, Brian
• Application Number:
  US08/494,583
• Time in Patent Office: 823 Days
• Field of Search: 318/254, 318/138, 318/439, 318/807-811, 318/801-803, 363/34, 363/36, 363/37, 363/40, 363/41
• US Class Current: 318/801
• CPC Class Codes: H02P 29/40 Regulating or controlling the amount of current drawn or delivered by the motor for controlling the mechanical load

Abstract

This invention provides a means to maintain the rotational speed and the relationship of the electromagnetic fields of a three phase induction motor and to determine the minimum voltage to excite the motor without it stalling. The three phase induction motor is driven by an inverter bridge circuit which converts DC input power into three phase AC output power. Feedback of the current provided to the inverter bridge circuit is split into positive and negative current flow periods which are used to determine appropriate changes to the three phase AC power magnitudes and phase angles. The inverter bridge circuit uses six insulated gate bipolar transistors to control the three phase AC power magnitude and phase angles.

Claims

1. An inverter feedback mechanism, comprising:

a direct current power source having a positive output terminal and a negative output terminal;

an inverter output bridge for converting direct current power input to alternating current power output having a positive power input terminal, a negative power input terminal, a plurality of control input terminals, a plurality of alternating current power output terminals, and an induction motor connected to said alternating current power output terminals wherein the signals at said control input terminals control the alternating current power delivered by said inverter output bridge to said induction motor;

a positive direct current link connected between said positive output terminal of said direct current power source and said positive power input terminal of said inverter output bridge wherein the current in said positive direct current link is positive when flowing into said positive power input terminal of said inverter output bridge and negative when flowing out of said positive power input terminal of said inverter output bridge;

a negative direct current link connected between said negative output terminal of said direct current power source and said negative power input terminal of said inverter output bridge wherein the current in said negative direct current link is positive when flowing out of said negative power input terminal of said inverter output bridge and negative when flowing into said negative direct current input terminal of said inverter output bridge;

means for generating a first logic signal wherein said first logic signal has a first logic value when the current in said negative direct current link is positive and a second logic value when the current in said negative direct current link is not positive;

means for generating a second logic signal wherein said second logic signal has said first logic value when the current in said negative direct current link is negative and said second logic value when the current in said negative direct current link is not negative;

means for combining said first logic signal and said second logic signal to generate a number of control signals wherein each of said control signals depends on the amount of time said current in said negative direct current link is positive and the amount of time said current in said negative direct current link is negative;

electrical connections between each of said control signals and one of said control input terminals of said inverter output bridge; and

a number of switching elements wherein each said switching element has a connection to one of said control input terminals and a connection to one of said alternating current power output terminals.

2. The inverter feedback mechanism of claim 1 wherein said alternating current power delivered by said inverter output bridge to said alternating current power output terminals is three phase alternating current power.

3. The inverter feedback mechanism of claim 2 wherein said induction motor is a three phase induction motor.

4. The inverter feedback mechanism of claim 1 wherein said alternating current power delivered by said inverter output bridge to said alternating current power output terminals is two phase alternating current power.

5. The inverter feedback mechanism of claim 4 wherein said induction motor is a two phase induction motor.

6. The inverter feedback mechanism of claim 1 wherein said means for generating said first logic signal and said second logic signal further comprises:

a current metering circuit having an output terminal wherein the voltage at said output terminal is proportional to the current in said positive direct current link or the current in said negative direct current link;

a current sign detector circuit having an input, a first output terminal, and a second output terminal wherein the signal at the first output terminal is said first logic signal and the signal at said second output terminal is said second logic signal.

7. The inverter feedback mechanism of claim 1 wherein said means for combining said first logic signal and said second logic signal comprises a logic module and a micro-controller.

8. The inverter feedback mechanism of claim 1 wherein said means for combining said first logic signal and said second logic signal to generate a number of control signals comprises a logic module and a micro-controller.

9. The inverter feedback mechanism of claim 1 wherein controlling the speed of said induction motor comprises said switching elements.

10. The inverter feedback mechanism of claim 1 wherein control of the power delivered to said induction motor by said inverter output bridge comprises said switching elements.

11. The inverter feedback mechanism of claim 1 wherein said switching elements are insulated gate bipolar transistors.

12. The inverter feedback mechanism of claim 1 wherein said switching elements are insulated gate bipolar transistors.

13. A three phase inverter feedback mechanism, comprising:

a direct current power source having a positive output terminal and a negative output terminal;

an inverter output bridge wherein direct current input power is converted to variable three phase alternating current output power comprised of a first insulated gate bipolar transistor having a gate, a collector and an emitter;

a second insulated gate bipolar transistor having a gate, a collector and an emitter;

a third insulated gate bipolar transistor having a gate, a collector and an emitter;

a fourth insulated gate bipolar transistor having a gate, a collector and an emitter;

a fifth insulated gate bipolar transistor having a gate, a collector and an emitter;

a sixth insulated gate bipolar transistor having a gate, a collector and an emitter;

a positive power input terminal;

a negative power input terminal;

a first three phase alternating current output terminal;

a second three phase alternating current output terminal; and

a third three phase alternating output terminal wherein said collector of said first insulated gate bipolar transistor, said collector of said second insulated gate bipolar transistor, and said collector of said third insulated gate bipolar transistor are connected to said positive power input terminal;

said emitter of said fourth insulated gate bipolar transistor, said emitter of said fifth insulated gate bipolar transistor, and said emitter of said sixth insulated gate bipolar transistor are connected to said negative power input terminal;

said emitter of said first insulated gate bipolar transistor is connected to said collector of said fourth insulated gate bipolar transistor and to said first three phase alternating current output terminal;

said emitter of said second insulated gate bipolar transistor is connected to said collector of said fifth insulated gate bipolar transistor and to said second three phase alternating current output terminal; and

said emitter of said third insulated gate bipolar transistor is connected to said collector of said sixth insulated gate bipolar transistor and to said third three phase alternating current output terminal;

a three phase induction motor connected to said first three phase alternating current output terminal, said second three phase alternating current output terminal, and said third three phase alternating current output terminal;

a positive direct current link connected between said positive output terminal of said direct current power source and said positive power input terminal of said inverter output bridge wherein the current in said positive direct current link is positive when flowing into said positive power input terminal of said inverter output bridge and negative when flowing out of said positive power input terminal of said inverter output bridge;

a negative direct current link connected between said negative output terminal of said direct current power source and said negative power input terminal of said inverter output bridge wherein the current in said negative direct current link is positive when flowing out of said negative power input terminal of said inverter output bridge and negative when flowing into said negative direct current input terminal of said inverter output bridge;

means for generating a first logic signal wherein said first logic signal has a first logic value when the current in said negative direct current link is positive and a second logic value when the current in said negative direct current link is not positive;

means for generating a second logic signal wherein said second logic signal has said first logic value when the current in said negative direct current link is negative and said second logic value when the current in said negative direct current link is not negative;

means for combining said first logic signal and said second logic signal to generate a first control signal, a second control signal, a third control signal, a fourth control signal, a fifth control signal, and a sixth control signal wherein each of said first, second, third, fourth, fifth and sixth control signals depends on the amount of time said current in said negative direct current link is positive and the amount of time said current in said negative direct current link is negative; and

electrical connections between said first control signal and said gate of said first insulated gate bipolar transistor, said second control signal and said gate of said second insulated gate bipolar transistor, said third control signal and said gate of said third insulated gate bipolar transistor, said fourth control signal and said gate of said fourth insulated gate bipolar transistor, said fifth control signal and said gate of said fifth insulated gate bipolar transistor, and said sixth control signal and said gate of said sixth insulated gate bipolar transistor.

14. The three phase inverter feedback mechanism of claim 13 wherein control of the speed of said three phase induction motor comprises pulse width modulation.

15. The three phase inverter feedback mechanism of claim 13 wherein control of the power delivered to said three phase induction motor by said inverter output bridge comprises pulse width modulation.

16. The three phase inverter feedback mechanism of claim 13 wherein said means for generating said first logic signal and said second logic signal further comprises:

a current metering circuit having an output terminal wherein the voltage at said output terminal is proportional to the current in said positive direct current link or the current in said negative direct current link; and

a current sign detector circuit having an input, a first output terminal, and a second output terminal wherein the signal at the first output terminal is said first logic signal and the signal at said second output terminal is said second logic signal.

17. The three phase inverter feedback mechanism of claim 13 wherein said means for combining said first logic signal and said second logic signal to generate a first control signal, a second control signal, a third control signal, a fourth control signal, a fifth control signal, and a sixth control signal comprises a logic module and a micro-controller.