Tilt switch with increased angular range of conduction and enhanced differential characteristics

• US 5,672,856 A
• Filed: 11/02/1995
• Issued: 09/30/1997
• Est. Priority Date: 11/02/1995
• Status: Expired due to Fees

• Current Assignee: Honeywell Incorporated (Honeywell International Inc.)
• Original Assignee: Honeywell Incorporated (Honeywell International Inc.)
• Inventors: Robinson, James S., Kolb, Edgar C.
• Primary Examiner(s): BERHANE, ADOLF D
• Application Number:
  US08/552,181
• Time in Patent Office: 698 Days
• Field of Search: 200/61.52, 200/61.45 R, 200/DIG. 29
• US Class Current: 200/61.52
• CPC Class Codes: H01H 35/02 Switches operated by change of position, inclination or orientation of the switch itself in relation to gravitational field tilting mercury container H01H29/20; change of position due to change of liquid level H01H35/18

Abstract

A tilt switch is made by attaching two electrically conductive members to a nonconducting tube and disposing a conductive sphere within the switch. The first and second electrically conductive members are provided with inner cylindrical surfaces of different diameters in order to create an asymmetry that allows the angular conducting range of the switch to be increased without increasing its differential angle at one limit of travel. The first and second electrically conductive members that are used as the end caps of the switch are provided with inner cylindrical surfaces of different diameters. When the conductive sphere is disposed within the switch, it can assume three different positions in relation to the first and second electrically conductive members. A first position is defined by the sphere being in contact with both electrically conductive members and supported by contact points of both members. The second position is defined by the sphere being in contact with a first contact point but in noncontact relation with a second contact point. The third position is defined by the sphere being in contact with the second contact point but being in noncontact relation with the first contact point.

Claims

1. A tilt switch, comprising:

a first electrically conductive member having a first contact point defined by the intersection of two surfaces of said first electrically conductive member;

a second electrically conductive member having a second contact point, said first and second electrically conductive members being aligned along a common axis;

means, attached to said first and second electrically conductive members, for supporting said first and second electrically conductive members in nonconducting relation with each other; and

an electrically conductive sphere which is disposable in contact with said first and second contact points, said electrically conductive sphere being movable in response to a first change in position of said common axis relative to a horizontal reference between a first position defined by said electrically conductive sphere being in contact relation with said first and second contact points and a second position defined by said electrically conductive sphere being in contact relation with said first contact point and in noncontact relation with said second contact point, said common axis is spaced farther from said first contact point than from said second contact point.

2. The tilt switch of claim 1, further comprising:

a source of electrical power; and

an electric lamp, said first and second electrically conductive members being connected serially in electrical communication with said source and said lamp.

3. The tilt switch of claim 2, further comprising:

a hood member of a transportation vehicle, wherein said lamp is attached to said hood member.

4. The tilt switch of claim 1, wherein:

said first and second electrically conductive members are generally cylindrical.

5. The tilt switch of claim 4, wherein:

said first and second electrically conductive members are concentric with each other and with said common axis.

6. The tilt switch of claim 1, wherein:

said supporting means comprises a plastic tube connected between said first and second electrically conductive members.

7. The tilt switch of claim 1, further comprising:

said electrically conductive sphere being further movable in response to a second change in position of said common axis relative to said horizontal reference between said first position and a third position defined by said electrically conductive sphere being in contact relation with said second contact point and in noncontact relation with said first contact point.

8. A tilt switch, comprising:

a first generally cylindrical electrically conductive member having a first contact point defined by the intersection of two surfaces of said first electrically conductive member;

a second generally cylindrical electrically conductive member having a second contact point, said first and second electrically conductive members being aligned along a common axis;

means, attached to said first and second electrically conductive members, for supporting said first and second electrically conductive members in nonconducting relation with each other; and

an electrically conductive sphere which is disposable in contact with said first and second contact points, said electrically conductive sphere being movable in response to a first change in position of said common axis relative to a horizontal reference between a first position defined by said electrically conductive sphere being in contact relation with said first and second contact points and a second position defined by said electrically conductive sphere being in contact relation with said first contact point and in noncontact relation with said second contact point, said common axis is spaced farther from said first contact point than from said second contact point.

9. The tilt switch of claim 8, further comprising:

a source of electrical power; and

an electric lamp, said first and second electrically conductive members being connected serially in electrical communication with said source and said lamp.

10. The tilt switch of claim 9, further comprising:

a hood member of a transportation vehicle, wherein said lamp is attached to said hood member.

11. The tilt switch of claim 8, wherein:

said first and second electrically conductive members are concentric with each other and with said common axis.

12. The tilt switch of claim 8, wherein:

said supporting means comprises a plastic tube connected between said first and second electrically conductive members.

13. The tilt switch of claim 8, further comprising:

said electrically conductive sphere being further movable in response to a second change in position of said common axis relative to said horizontal reference between said first position and a third position defined by said electrically conductive sphere being in contact relation with said second contact point and in noncontact relation with said first contact point.

14. A tilt switch, comprising:

a first electrically conductive member having a first contact point defined by the intersection of two surfaces of said first electrically conductive member;

a second electrically conductive member having a second contact point defined by the intersection of two surfaces of said second electrically conductive member, said first and second electrically conductive members being generally cylindrical and being aligned along a common axis, said first and second electrically conductive members are concentric with each other and with said common axis;

means, attached to said first and second electrically conductive members, for supporting said first and second electrically conductive members in nonconducting relation with each other; and

an electrically conductive sphere which is disposable in contact with said first and second contact points, said electrically conductive sphere being movable in response to a first change in position of said common axis relative to a horizontal reference between a first position defined by said electrically conductive sphere being in contact relation with said first and second contact points and a second position defined by said electrically conductive sphere being in contact relation with said first contact point and in noncontact relation with said second contact point, said common axis is spaced farther from said first contact point than from said second contact point.

15. The tilt switch of claim 14, further comprising:

a source of electrical power; and

an electric lamp, said first and second electrically conductive members being connected serially in electrical communication with said source and said lamp.

16. The tilt switch of claim 15, further comprising:

a hood member of a transportation vehicle, wherein said lamp is attached to said hood member.

17. The tilt switch of claim 14, wherein:

said supporting means comprises a plastic tube connected between said first and second electrically conductive members.

18. The tilt switch of claim 14, further comprising:

said electrically conductive sphere being further movable in response to a second change in position of said common axis relative to said horizontal reference between said first position and a third position defined by said electrically conductive sphere being in contact relation with said second contact point and in noncontact relation with said first contact point.