Current sharing AC Bus Bar

• US 5,672,920 A
• Filed: 05/02/1996
• Issued: 09/30/1997
• Est. Priority Date: 05/02/1996
• Status: Expired due to Term

• Current Assignee: FCA US LLC (Stellantis NV)
• Original Assignee: Chrysler Corporation (Stellantis NV)
• Inventors: Snow, William R., Donegan, Kevin J., Hartzell, Dennis E., Millas, Gary P.
• Primary Examiner(s): Shoop, Jr., William M.
• Assistant Examiner(s): PALADINI, ALBERT WILLIAM
• Application Number:
  US08/641,927
• Time in Patent Office: 516 Days
• Field of Search: 307/86, 307/85, 307/9.1, 307/10.1, 307/147, 174/68.2, 174/71 B, 174/72 B, 174/88 B, 257/691, 326/30, 439/212, 180/65.1, 180/65.2, 180/65.3
• US Class Current: 307/147
• CPC Class Codes: B60L 50/30 using propulsion power stored mechanically, e.g. in fly-wheels
• CPC Class Codes: B60L 50/40 using propulsion power supplied by capacitors
• CPC Class Codes: B60L 50/61 by batteries charged by engine-driven generators, e.g. series hybrid electric vehicles
• CPC Class Codes: H02G 5/005 Laminated bus-bars
• CPC Class Codes: H02M 7/003 Constructional details, e.g. physical layout, assembly, wiring or busbar connections
• CPC Class Codes: Y02T 10/62 Hybrid vehicles
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/16 Information or communication technologies improving the operation of electric vehicles

Abstract

A hybrid vehicle includes a power unit communicating power between a turbine alternator, flywheel and traction motor. The power unit stores DC power in capacitors and places the power on DC bus for use in driving the induction machines. Power transistors receive the DC power from the DC bus and are pulse width modulated to output a synthesized AC wave form at their output. An Ac bus assembly comprises the power transistor modules connected in a plane and each having contact pads formed thereon for providing AC current sources. A bus bar interconnects at least one of the current sources to a peripheral device. The bus bar comprises a plurality of elongated flat plates having a width substantially greater than its thickness and laminated to one another.

Claims

1. An AC bus assembly comprising:

a plurality of substantially similar AC current sources connected in a plane and each having contact pads formed thereon;

a bus bar interconnecting at least one of said current sources to a peripheral device;

said bus bar comprising a plurality of elongated flat plates having a width substantially greater than its thickness and laminated to one another.

2. An AC bus assembly as set forth in claim 1 wherein said current sources each represent one phase of a three phase signal.

3. An AC bus assembly as set forth in claim 1 wherein said bus bar includes sets of plates is connected separately to each of said phases, all of said sets of plates laminated to one another with insulation material therebetween.

4. An AC bus assembly as set forth in claim 1 wherein said plates include a first plate having two connecting apertures symmetrically formed near the ends with a center hole providing a single output signal from two of said current sources.

5. An AC bus assembly as set forth in claim 1 wherein said plates include a first plate having three connecting apertures equally spaced in said plate and connected to three of said current sources, and including two intermediate apertures formed symmetrically between said connecting apertures.

6. An AC bus assembly as set forth in claim 5 wherein said plates include a second plate stacked on said first plate and including a pair of symmetrical located receiving apertures aligned with said intermediate apertures and an output aperture formed symmetrically between said receiving apertures for providing an AC signal, said plates insulated from one another except at said receiving apertures.

7. An AC bus assembly as set forth in claim 1 wherein said plurality of AC current sources include a plurality of power transistor modules connected in a plane and each having contact pads formed thereon for providing an output signal, said bus bar connected to at least one of said power transistor module.

8. An AC bus assembly comprising:

at least three substantially similar AC current sources connected in a plane and each having contact pads formed thereon;

a first plate having three connecting apertures equally spaced in said plate and connected to three of said current sources, and including two intermediate apertures formed symmetrically between said connecting apertures;

a second plate stacked on said first plate and including a pair of symmetrical located receiving apertures aligned with said intermediate apertures and an output aperture formed symmetrically between said receiving apertures for providing an AC signal, said plates insulated from one another except at said receiving apertures.