Voltage, phase and frequency control by miniature inverter system

• US 5,672,950 A
• Filed: 08/16/1994
• Issued: 09/30/1997
• Est. Priority Date: 08/16/1994
• Status: Expired due to Fees

• Current Assignee: ITT Corporation (ITT, Inc.)
• Original Assignee: ITT Corporation (ITT, Inc.)
• Inventors: Kemp, William Harry, Shideler, Victor Joseph
• Primary Examiner(s): Martin, David S.
• Application Number:
  US08/291,239
• Time in Patent Office: 1,141 Days
• Field of Search: 318/801-811, 318/790-800
• US Class Current: 318/801
• CPC Class Codes: H02M 5/2576 with digital control
• CPC Class Codes: H02P 27/16 using ac to ac converters without intermediate conversion to dc H02P27/05 takes precedence

Abstract

A power supply for a variable speed AC motor includes a waveform generator for generating a periodic pulsed waveform according to a desired motor speed, an adjustable source of DC potential, and an inverter coupled to the waveform generator and to the source of DC potential. The inverter provides an AC pulse train to the AC motor, the pulse train having waveform characteristics according to the pulsed waveform generated by the waveform generator to obtain the desired speed. The voltage amplitude of the pulse train provided to the motor is proportional to the DC potential whereby motor currents can be controlled at the desired motor speed by varying the DC potential.

Claims

1. A method of controlling a variable speed AC motor, comprising the steps of:

selecting a predetermined operational speed for said variable speed AC motor;

determining an optimal pulsewidth and pulse repetition frequency for an AC pulsed voltage used to drive said AC motor at said predetermined operational speed;

generating a first low voltage AC pulse train having pulses occurring at said pulse repetition frequency and said pulsewidth;

converting an AC line signal into an altered AC signal by passing said AC line signal through a switch controlled by said first low voltage AC pulse train;

producing a DC voltage by combining and rectifying said AC line signal with said altered AC signal;

amplifying said first AC pulse train to provide a AC pulsed voltage having said pulse repetition frequency and said pulsewidth;

modifying said AC pulse voltage to have an amplitude magnitude proportional to said DC voltage; and

providing said AC pulsed voltage to said AC motor to drive said AC motor at said operational speed.

2. A control device for a variable speed induction motor, comprising:

an alternating current source for supplying a predetermined AC signal;

input means for selecting an operational speed for said induction motor;

processing means for determining optimal waveform criteria for driving said induction motor at said operational speed;

control signal generator coupled to said alternating current source and said processing means for producing a control signal from said AC signal;

switching means coupled to said alternating current source and said control signal generator, wherein said switching means is controlled by said control signal and selectively alters said AC signal, thereby producing an altered AC signal;

rectifier means coupled to said alternating current source and said switching means for combining and rectifying said AC signal and said altered AC signal to produce a DC voltage; and

an AC voltage drive coupled to said control signal generator and said rectifier means, said AC voltage drive producing a pulsed voltage waveform that embodies said optimal waveform criteria for driving the variable speed motor, wherein said pulsed voltage waveform is derived from said control signal and said DC voltage determines the voltage amplitude associated with said pulsed voltage waveform.

3. The device according to claim 2, wherein said optimal waveform criteria includes pulsewidth and pulse repetition frequency.

4. The device according to claim 3, wherein said control signal produced by said control signal generator contains said pulsewidth and said pulse repetition frequency.

5. The device according to claim 2, wherein the variable speed motor is a three phase AC motor and said pulsed voltage waveform includes three waveforms offset by 120 degrees, wherein each of said waveforms has said pulsewidth and said pulse repetition frequency.

6. The device according to claim 4, wherein said control signal is a periodic pulse train with alternating polarity voltage pulses.

7. The device according to claim 2, wherein said control signal is synchronized to said AC signal.

8. The device according to claim 2, wherein said processing means for determining optimal waveform criteria includes a microprocessor and memory, wherein said microprocessor retrieves said optimal waveform criteria from memory.

9. The device according to claim 2, wherein said processing means for determining optimal waveform criteria includes a microprocessor for deriving said optimal waveform criteria from said operational speed.

10. The device according to claim 2, wherein said switching means includes a triac, wherein said triac includes an input port coupled to said alternating current source, an output port coupled to said rectifier means and a gate coupled to said control signal generator, whereby the control signal produced by said control signal generator controls the function of said triac.