Fresh air flow modulation device

• US 5,674,125 A
• Filed: 01/24/1995
• Issued: 10/07/1997
• Est. Priority Date: 01/24/1995
• Status: Expired due to Term

• Current Assignee: Trane International Inc. (Trane Technologies plc)
• Original Assignee: American Standard Companies Incorporated (Ideal Standard International Topco SCA)
• Inventors: Moore, Jeffrey A., Swanson, Robert M., Dorman, Dennis R., Xia, Lunxi Peter, Lunacek, Michael G., Hanson, Rolf M., Ebbesen, Nels R.
• Primary Examiner(s): Wayner, William E.
• Application Number:
  US08/377,321
• Time in Patent Office: 987 Days
• Field of Search: 454/326, 454/327, 454/325, 454/335, 454/336, 137/691, 137/896
• US Class Current: 454/327
• CPC Class Codes: F16K 1/223 with a plurality of valve members
• CPC Class Codes: F16K 31/041 for rotating valves F16K31/055 takes precedence
• CPC Class Codes: F24F 11/74 for controlling air flow rate or air velocity
• CPC Class Codes: F24F 13/1406 characterised by sealing means
• CPC Class Codes: F24F 13/1413 using more than one tilting member, e.g. with several pivoting blades F24F13/15 takes precedence
• CPC Class Codes: F24F 13/142 using pivoting blades with intersecting axles
• CPC Class Codes: F24F 13/1426 characterised by actuating means
• CPC Class Codes: F24F 13/15 with parallel simultaneously tiltable lamellae
• CPC Class Codes: F24F 2013/1433 with electric motors
• CPC Class Codes: F24F 2110/30 Velocity
• CPC Class Codes: F24F 2110/40 Pressure, e.g. wind pressure

Abstract

A device for monitoring and modulating the admission of fresh air into a building. The device comprises a housing; a sensor associated with the housing and operable to measure airflow through the housing; and a damper including at least two damper blades. Each damper blade includes a shaft rotatably attached to the housing at least at a first shaft end. The shaft is located on the surface of the damper blade so as to divide the surface into first and second substantially equal areas.

Claims

1. A device for monitoring and modulating the admission of fresh air into a building, the device comprising:

a housing;

a sensor, associated with the housing and operable to measure airflow through the housing;

a damper including at least two damper blades;

a linking mechanism causing said at least two damper blades to move in synchronized but mirror image fashion; and

a drive mechanism which returns the damper to a closed position in the event of a power loss;

wherein each damper blade includes a shaft rotatably attached to the housing at least at a first shaft end, the shaft being located on the surface of the damper blade so as to divide the surface into first and second substantially equal areas;

wherein each damper blade is substantially planar with a first substantially straight edge and a second curved edge;

wherein the first substantially straight edges of said at least two damper blades engage; and

wherein the housing is circular and the second curved edges of the at least two damper blades sealingly engage the housing.

2. The device of claim 1 wherein the sensor is a flow ring sensor providing a sensed analog signal.

3. The device of claim 2 including circuitry to improve the measurement resolution of the sensed airflow where the circuitry includes an arrangement for dithering the sensed analog signal.

4. The device of claim 3 wherein the circuitry includes an analog to digital converter converting the dithered analog signal to a digital signal.

5. The device of claim 4 wherein the circuitry further includes a compensation firmware, hardware or software applying a compensation factor to the digital signal, where the compensation factor is a function of the magnitude of the sensed analog signal.

6. A device for monitoring and modulating the admission of fresh air into a building, the device comprising:

a housing;

a sensor, associated with the housing and operable to measure airflow through the housing;

a damper including at least two damper blades; and

circuitry to improve the measurement resolution of the sensed airflow where the circuitry includes an arrangement for dithering the sensed analog signal;

wherein each damper blade includes a shaft rotatably attached to the housing at least at a first shaft end, the shaft being located on the surface of the damper blade so as to divide the surface into first and second substantially equal areas.

7. The device of claim 6 wherein the circuitry includes an analog to digital converter converting the dithered analog signal to a digital signal.

8. The device of claim 7 wherein the circuitry further includes a compensation firmware, hardware or software applying a compensation factor to the digital signal, where the compensation factor is a function of the magnitude of the sensed analog signal.

9. A device for monitoring and modulating the admission of fresh air into a building, the device comprising:

a housing;

a sensor, associated with the housing and operable to measure airflow through the housing; and

a damper including at least two damper blades;

wherein each damper blade includes a shaft rotatably attached to the housing at least at a first shaft end, the shaft being located on the surface of the damper blade so as to divide the surface into first and second substantially equal areas; and

wherein the surface of each damper blade is curved.

10. The device of claim 9 wherein each damper blade has a first leading edge, a trailing edge, and a curved edge.

11. The device of claim 10 wherein the curved surface smoothly curves from the leading edge to the trailing edge through an arc of greater than 90°

for a four blade device and greater than 120°

for a three blade device.

12. The device of claim 11 wherein the leading and trailing edges diverge from the shaft at an angle equal to or greater than 100 degrees.

13. The device of claim 12 wherein the housing is circular with a radius r and the shaft of each damper blade has a length approximately equal to that of the radius r.

14. The device of claim 13 wherein each shaft has a second end rotatably supported by a central support.

15. The device of claim 14 wherein the central support is located approximately at the center point of the circular housing and supported there by structure affixed between the housing and the central support.

16. The device of claim 15 including a mechanism to actuate the damper, the mechanism being associated with the housing and including a release operable to place the damper in a closed position in the event of a power loss.

17. The device of claim 16 wherein the mechanism includes an actuator ring.

18. The device of claim 17 wherein the actuator ring is moved tangentially to open and close the damper blades.

19. The device of claim 18 wherein the device is supported by a mixing module having a module housing including a fresh air input aperture, a recirculating air input aperture and a supply air egress aperture, the device being mounted in the fresh air input aperture.

20. The device of claim 19 wherein the mixing module forms a mixing chamber and that mixing chamber is enlarged by the addition of an extended mixing module.

21. The device of claim 19 wherein the arc of the curved surface approaches 90°

as the size of the mixing module decreases.

22. The device of claim 19 wherein the arc of the curved surface approaches 180°

as the size of the mixing module increases.

23. An airflow modulation device comprising a housing, the housing supporting:

a flow ring;

a first damper blade;

a second damper blade; and

circuitry, associated with the flow ring, for converting a sensed analog signal into a digital signal by dithering the sensed analog signal and converting the dithered signal to a digital signal;

wherein each of the first and second damper blades includes a first edge which is substantially straight, and a second edge which is substantially arced, a shaft being attached to each damper blade in the plane of the damper blade, the shaft being movably attached to the housing and located so as to divide the surface of the damper blade into first and second surfaces where the area of the first surface is substantially identical to the area of the second surface; and

wherein a shaft is not located on the damper blade surface at the midpoint of a perpendicular line taken from the midpoint of the straight edge.

24. The flow modulation device of claim 23 wherein the circuitry includes compensation firmware, hardware or software to adjust the digital signal by a compensation factor, where the compensation factor is a function of the magnitude of the sensed analog signal.

25. A flow swirl generator comprising:

a housing;

at least two damper blades each having a non-planar surface and each centroidally supported by a shaft where the shaft has a first end rotatably supported by the housing and a second end rotatably supported by a central pivot point.

26. The flow swirl generator of claim 25 wherein the non-planar surface of the damper blades has a curvature which is linear.

27. The flow swirl generator of claim 25 wherein the non-planar surface of the damper blade has a curvature which is nonlinear.

28. The flow swirl generator of claim 26 wherein the flow swirl generator includes four curved damper blades of identical shape.

29. The flow swirl generator of claim 28 including circuitry, associated with the flow ring, for converting a sensed analog signal into a digital signal by dithering the sensed analog signal and converting the dithered signal to a digital signal.

30. The flow swirl generator of claim 29 wherein the circuitry includes compensation firmware, hardware or software to adjust the digital signal by a compensation factor, where the compensation factor is a function of the magnitude of the sensed analog signal.

31. The flow swirl generator of claim 30 including a mechanism to actuate the damper, the mechanism being associated with the housing and including a release operable to place the damper in a closed position in the event of a power loss.

32. The flow swirl generator of claim 31 wherein the mechanism includes an actuator ring.

33. The flow swirl generator of claim 32 wherein the device is supported by a mixing module having a module housing including a fresh air input aperture, a recirculating air input aperture and a supply air egress aperture, the device being mounted in the fresh air input aperture.

34. The flow swirl generator of claim 33 wherein the mixing module forms a mixing chamber and that mixing chamber is enlarged by the addition of an extended mixing module.

35. A flow modulation device comprising:

a housing;

at least a pair of damper blades each damper blade moveably supported within the housing by a shaft rotationally associated with the housing at a first shaft end;

a flow sensor mounted within the housing and operable to measure airflow through the housing; and

an actuator operable to control movement of the damper blades, the actuator being located external of and associated with the housing;

wherein each damper blade has a semicircular shape which is separated by the shaft into two regions of approximately equal area; and

wherein the actuator automatically disengages from the damper blades in the event of a power loss.