Fastener characterization with an electromagnetic acoustic transducer

• US 5,675,087 A
• Filed: 01/30/1996
• Issued: 10/07/1997
• Est. Priority Date: 02/15/1994
• Status: Expired due to Term

• Current Assignee: BWXT Investment Company (Babcock International Group PLC)
• Original Assignee: Babcock & Wilcox Company (Babcock International Group PLC)
• Inventors: Clark, Steven P., MacLauchlan, Daniel T., Latham, Wayne M.
• Primary Examiner(s): Chilcot, Richard
• Assistant Examiner(s): Noori, Max H.
• Application Number:
  US08/594,051
• Time in Patent Office: 616 Days
• Field of Search: 73/761, 73/597, 73/601, 73/622, 73/623
• US Class Current: 73/761
• CPC Class Codes: F16B 2031/022 using an ultrasonic transducer
• CPC Class Codes: G01L 1/25 using wave or particle radiation, e.g. X-rays , microwaves, neutrons G01L1/24 takes precedence
• CPC Class Codes: G01L 5/246 using acoustic waves
• CPC Class Codes: G01N 2291/011 Velocity or travel time
• CPC Class Codes: G01N 2291/015 Attenuation, scattering
• CPC Class Codes: G01N 2291/02827 Elastic parameters, strength or force
• CPC Class Codes: G01N 2291/0423 Surface waves, e.g. Rayleigh waves, Love waves
• CPC Class Codes: G01N 2291/044 Internal reflections (echoes), e.g. on walls or defects
• CPC Class Codes: G01N 2291/101 one transducer
• CPC Class Codes: G01N 2291/2691 Bolts, screws, heads
• CPC Class Codes: G01N 2291/2695 Bottles, containers
• CPC Class Codes: G01N 29/045 by imparting shocks to the workpiece and detecting the vibrations or the acoustic waves caused by the shocks measuring resonant frequency G01H13/00; measuring strength properties by application of mechanical stress G01N3/00
• CPC Class Codes: G01N 29/2412 using the magnetostrictive properties of the material to be examined, e.g. electromagnetic acoustic transducers [EMAT]; investigating the presence of flaws using eddy currents G01N27/90, magnetostrictive transducers B06B1/08, measuring magnetostrictive properties G01R33/18

Abstract

A device for measuring a load on a part and for monitoring the integrity of the part such as a bolt, comprises a socket having walls defining an interior space wherein the socket engages the bolt for transmitting a load to the bolt. An electromagnetic acoustic transducer comprising a magnet and a coil is located in the interior space of the socket near the bolt. The coil provides a current while the magnet provides a magnetic field such that the magnet and the coil generate an ultrasonic signal within the bolt. A detector is used to detect and measure a change in the ultrasonic signal at the bolt for measuring the load on the bolt and for detecting any flaws in the bolt.

Claims

1. A device for measuring a load on a fastener and for monitoring the integrity of the fastener, the device comprising:

means for engaging the fastener, said engaging means having an interior space, the interior space of the engaging means being located between the engaging means and the fastener;

drive means for transmitting a load to the fastener through said engaging means, said drive means being detachably engageable with said engaging means;

a coil located in the interior space near the fastener for introducing an eddy current in the fastener;

means for providing current to said coil;

a magnet engaging the coil in the interior space and being attached to said drive means for providing a magnetic field, the magnet and the coil generating a noncontact ultrasonic signal in the fastener;

detection means for measuring time of flight and detecting a change in the ultrasonic signal provided to the fastener; and

display means for showing any change in the ultrasonic signal indicative of a flaw.

2. The device according to claim 1, wherein said engaging means comprises a socket.

3. The device according to claim 1, wherein said display means compares the ultrasonic signal with a calibrated signal for verifying material, alloy and heat condition treatment.

4. The device according to claim 2, including a housing located in the interior space and a wearplate for contacting the fastener, the coil and the magnet being connected to the housing, and connecting means for connecting the housing to the drive means.

5. The device according to claim 4, wherein the connecting means comprises a bolt connected to the housing and the drive means.

6. The device according to claim 5, wherein the connecting means further comprises a spring between the housing and the drive means.

7. The device according to claim 1, including a cable connected to the coil and the detection means.

8. The device according to claim 7, wherein the drive means includes an aperture for channeling the cable to the coil.

9. The device according to claim 8, including retaining means for electrically connecting the cable to the coil.

10. The device according to claim 9, wherein the retaining means comprises a slip ring assembly engaged with the drive means.

11. A method for measuring a load on a fastener and for monitoring the integrity of the fastener, the method comprising the steps of:

providing means for engaging a fastener, the engaging means having walls defining an interior space;

engaging the fastener such that the interior space is provided between the engaging means and the fastener;

transmitting a load to the fastener with drive means through the engaging means, the drive means being detachably engageable with the engaging means;

attaching a magnet with a coil to the drive means so that the magnet and coil are positioned in the interior space of the engaging means;

generating a magnetic field in the interior space of the engaging means;

providing a current in the interior space such that the current and the magnetic field produce a noncontact ultrasonic signal in the fastener;

measuring time of flight of the ultrasonic signal in the fastener;

detecting a change in the ultrasonic signal; and

displaying any change in the ultrasonic signal indicative of a flaw.

12. The method according to claim 11, wherein the engaging means comprises a socket.

13. The method according to claim 11, further comprising the step of comparing the ultrasonic signal with a calibrated signal for verifying material, alloy and heat treatment condition for the fastener.

14. The method according to claim 11, including rotating the socket and the fastener.