Needleless connector valve

• US 5,676,346 A
• Filed: 08/29/1996
• Issued: 10/14/1997
• Est. Priority Date: 05/16/1995
• Status: Expired due to Term

• Current Assignee: Carefusion 303 Incorporated (Becton, Dickinson & Co)
• Original Assignee: IVAC Holdings, Inc. (River Acquisition Corp.)
• Inventors: Leinsing, Karl R.
• Primary Examiner(s): CHAMBERS, A MICHAEL
• Application Number:
  US08/705,062
• Time in Patent Office: 411 Days
• Field of Search: 251/149.1, 251/149.6, 604/256, 604/905
• US Class Current: 251/149.1
• CPC Class Codes: A61M 2039/0036 characterised by a septum having particular features, e.g. having venting channels or being made from antimicrobial or self-lubricating elastomer
• CPC Class Codes: A61M 2039/0072 Means for increasing tightness of the septum, e.g. compression rings, special materials, special constructions
• CPC Class Codes: A61M 2039/267 having a sealing sleeve around a tubular or solid stem portion of the connector
• CPC Class Codes: A61M 39/045 pre-slit to be pierced by blunt instrument
• CPC Class Codes: A61M 39/26 Valves closing automatically on disconnecting the line and opening on reconnection thereof check valves A61M39/24
• CPC Class Codes: Y10S 604/905 Aseptic connectors or couplings, e.g. frangible, piercable

Abstract

A valve mechanism for a needleless connector employs a deformable piston having a piston head of elliptical cross-section with a marquise-shaped bore formed along its longitudinal axis wherein the major axes of the respective generally elliptical shapes are oriented perpendicular to one another. The piston head is captured within the connector housing and is reciprocal between a section of reduced diameter adjacent the connection port and a section of enlarged diameter. Constraining the piston head into the section of reduced diameter causes the elliptical bore to be squeezed shut while positioning the piston head in the section of enlarged diameter causes the piston head to relax and assume its natural elliptical shape, while the bore similarly regains its natural open shape to provide a fluid path therethrough. A compressible or extendible section affixed to the piston head serves to bias the piston into the section of reduced diameter. A tapered section of the piston contacts the housing to secure the top of the piston flush with the top of the housing for ease in cleaning.

Claims

1. A needleless connector valve comprising:

a hollow housing having a connection port and exit orifice wherein the housing includes a first section of a first preselected cross-sectional shape and size disposed directly adjacent the connection port and a second section of a second preselected cross-sectional shape and size situated adjacent the first section;

a resiliently deformable piston head, having a bore formed therethrough, received within the housing so as to be shiftable between the first and second sections, wherein positioning of the piston head within the first section causes it to be deformed so as to occlude the bore while positioning of the piston head within the second section allows the piston head to assume its un-deformed state in which the bore is un-occluded to thereby provide a fluid path between the connection port and the exit orifice; and

means for biasing the piston head into the first section to close off the fluid path.

2. The needleless connector valve of claim 1 wherein the piston head is elliptical in cross-section, and the first section of the housing is circular in cross-section.

3. The needleless connector valve of claim 2 wherein the bore formed in the piston head has a marquise-shaped cross-section having its major axis oriented perpendicularly to the major axis of the elliptical cross-section of the piston head.

4. The needleless connector valve of claim 3 wherein the second section of the housing is circular in cross-section and wherein the diameter of the second section is greater than the diameter of the first section.

5. The needleless connector valve of claim 4 wherein a frustoconical section separates the first and second sections of the housing, and wherein the piston head has a taper-lock section extending distally therefrom that conforms to the frustoconical section so as to limit proximal movement of the piston head to a position flush with the surrounding connection port.

6. The needleless connector valve of claim 1 wherein the biasing means comprises a hollow resiliently collapsible member extending distally from the piston head and sealingly seated about the exit orifice.

7. The needleless connector valve of claim 6 wherein the hollow collapsible member comprises a fluid path between the piston head and the exit orifice.

8. The needleless connector valve of claim 7 wherein a taper-lock section of circular cross-section is disposed between the piston head and the resiliently collapsible member.

9. The needleless connector valve of claim 8 wherein a section elliptical and conical in shape is positioned between said piston head and said taper-lock section.

10. The needleless connector valve of claim 9 wherein the piston head, the taper-lock section and the resiliently collapsible member comprise a single rubber molding.

11. The needleless connector valve of claim 10 wherein a taper lip seal is formed about the distal end of the bore.

12. The needleless connector valve of claim 1 wherein the connection port is dimensioned to receive a male luer.

13. The needleless connector valve of claim 12 wherein the housing includes means for enabling the luer to lock thereto.

14. A needleless connector valve, comprising:

a hollow housing having a connection port and an exit orifice wherein the housing includes a first section of circular cross-section having a first diameter disposed directly adjacent the connection port and a second section of circular cross-section having a second diameter larger than the first diameter disposed adjacent the first section;

a resiliently deformable piston head of elliptical cross-section, having a bore formed therethrough oriented along is longitudinal axis, received within the housing so as to be shiftable between the first and second sections, wherein positioning of the piston head in the first section causes it to be deformed so as to have a circular cross-section thereby occluding the bore extending therethrough while positioning of the piston head in the second section allows it to assume is un-deformed elliptical shape in which the bore extending therethrough is un-occluded to thereby provide a fluid path between the connection port and the exit orifice; and

means for biasing the piston head into the first section to close off the fluid path whereby insertion of a fluid conduit device into the connection port serves to shift the piston head into the second section to open the fluid path.

15. The needleless connector valve of claim 14 wherein the bore formed in the piston has an elliptical cross-section having its major axis perpendicularly oriented relative the major axis of the elliptical cross-section of the piston head.

16. The needleless connector valve of claim 15 wherein the biasing means comprises a hollow resiliently collapsible member extending distally from the piston head and sealingly seated about the exit orifice.

17. The needleless connector valve of claim 16 wherein the biasing means comprises an accordioned structure.

18. The needleless connector valve of claim 17 wherein the piston head and the resiliently collapsible member comprise a single rubber molding.

19. The needleless connector valve of claim 18 further comprising a taper lip seal positioned about the distal end of the bore extending through the piston head.

20. The needleless connector valve of claim 18 wherein the piston head has a flat proximal surface, and further comprising means to limit movement of the piston head in a proximal direction to a position wherein the flat surface is flush with the connection port.

21. The needleless connector valve of claim 18 wherein the collapsible member is hollow and provides a fluid path between the piston head and the exit orifice.

22. The needleless connector valve of claim 21 wherein the connection port is dimensioned to receive a male luer.

23. The needleless connector valve of claim 22 wherein the housing includes means for enabling the luer to lock thereto.

24. A valve mechanism for incorporation within a connector device having a bore formed therein extending between a connection port and an exit orifice, wherein the bore has a first section of reduced diameter directly adjacent the connection port and a second section of enlarged diameter distally adjacent the first section, comprising:

a resiliently deformable piston head of elliptical cross-section having a bore extending therethrough, wherein the piston head is disposed within the connector device so as to be shiftable between the first and second sections, and wherein positioning the piston head within the first section causes it to be deformed to a circular shape to occlude the bore extending therethrough while positioning the piston head in the second section allows the piston head to assume its un-deformed elliptical shape wherein the bore is un-occluded to provide a fluid path from the connection port to the exit orifice;

means for biasing the piston head to position in the first section to close off the fluid path whereby insertion of a fluid conduit device into the connection port serves to shift the piston head into the second section to open the fluid path.

25. The valve mechanism of claim 24 wherein the bore extending through the piston head is marquise-shaped in cross-section having a major axis oriented perpendicularly relative the major axis of the elliptical piston head.

26. The valve mechanism of claim 25 wherein the bias means comprises a resiliently collapsible extension of the piston head.

27. The valve mechanism of claim 26 wherein the collapsible extension is hollow to provide a fluid path between the piston head and the exit orifice.

28. The valve mechanism of claim 26 further comprising means for preventing the biasing means from extending the piston head beyond a position flush with the connection port.

29. The valve mechanism of claim 26 further comprising a taper lip seal positioned about the distal end of the bore extending through the piston head.