Air conditioning system with thermal energy storage and load leveling capacity

• US 5,678,626 A
• Filed: 11/17/1995
• Issued: 10/21/1997
• Est. Priority Date: 08/19/1994
• Status: Expired due to Fees

• Current Assignee: Lennox Manufacturing Inc. (Lennox International Incorporated)
• Original Assignee: Lennox Industries Incorporated (Lennox International Incorporated)
• Inventors: Gilles, Theodore C.
• Primary Examiner(s): Wayner, William E.
• Application Number:
  US08/560,376
• Time in Patent Office: 704 Days
• Field of Search: 62/59, 62/332, 62/DIG. 2, 62/430, 62/324.1, 165/62
• US Class Current: 165/62
• CPC Class Codes: F24F 5/0017 using cold storage bodies, e.g. ice
• CPC Class Codes: F25D 16/00 Devices using a combination of a cooling mode associated with refrigerating machinery with a cooling mode not associated with refrigerating machinery
• CPC Class Codes: F25D 2400/02 Refrigerators including a heater
• CPC Class Codes: H02J 3/28 Arrangements for balancing of the load in a network by storage of energy
• CPC Class Codes: Y02E 60/14 Thermal energy storage
• CPC Class Codes: Y10S 62/02 Refrigerant pumps

Abstract

A vapor compression air conditioning (cooling and heating) system adapted for operation to reduce the consumption of electric power during peak periods of demand for power is characterized by four refrigerant circuits. A first circuit includes a compressor, a first heat exchanger and a second heat exchanger. A second circuit comprises the compressor, the first heat exchanger and a third heat exchanger. A third circuit comprises the third heat exchanger, a refrigerant pump and a thermal energy storage unit characterized by a tank having a thermal energy storage medium disposed therein. A fourth circuit includes the thermal energy storage unit, the refrigerant pump and a fourth heat exchanger. The first heat exchanger is an outdoor heat exchanger. The second and fourth heat exchangers are indoor heat exchangers in heat transfer relationship with the fluid (e.g., indoor supply air) to be cooled or heated. A first refrigerant, preferably a compressible phase change fluid, is circulated in the first and second circuits by the compressor. A second refrigerant, preferably an incompressible liquid, is circulated in the third and fourth circuits. The system is operable in plural cooling and heating modes to provide load leveling between vapor compression heating and cooling using the compressor and heating and cooling using the thermal energy storage unit, to achieve reduced power consumption during peak electrical power demand periods.

Claims

1. An air conditioning system, comprising:

a compressor for compressing a first refrigerant, the first refrigerant being a compressible phase change fluid;

a first heat exchanger operably connected to said compressor;

a second heat exchanger operably connected to said first heat exchanger and to said compressor, said second heat exchanger being in heat exchange relationship with a supply air stream for an indoor space, said compressor being operable to circulate the first refrigerant between said first heat exchanger and said second heat exchanger, whereby the supply air stream is cooled;

a thermal energy storage unit including a tank having a thermal energy storage medium disposed therein;

a third heat exchanger operably connected to said tank, said compressor and sail first heat exchanger, said compressor being operable to circulate the first refrigerant between said first heat exchanger and said third heat exchanger, whereby a second refrigerant in heat exchange relationship with the first refrigerant in said third heat exchanger is cooled, the second refrigerant being a substantially incompressible liquid;

a fourth heat exchanger operably connected to said third heat exchanger, said fourth heat exchanger being in heat exchange relationship with the supply air stream;

a refrigerant circulation device for circulating the second refrigerant between said third heat exchanger and said tank, whereby the storage medium is cooled, said refrigerant circulation device being further operable to circulate the second refrigerant between said third heat exchanger and said fourth heat exchanger, whereby the supply air stream is cooled; and

a control device adapted to effect flow of the first refrigerant through a first circuit comprising said compressor, said first heat exchanger and said second heat exchanger, and through a second circuit comprising said compressor, said first heat exchanger and said third heat exchanger, said flow control device being operable to effect flow of the second refrigerant through a third circuit comprising said third heat exchanger, said refrigerant circulation device and said tank, and through a fourth circuit comprising said third heat exchanger, said refrigerant circulation device and said fourth heat exchanger, said system being selectively operable in a first operating mode wherein the first refrigerant flows through said second circuit and the second refrigerant flows through said third circuit to cool the storage medium, in a second operating mode wherein the first refrigerant flows through said first circuit to cool the supply air stream with said second heat exchanger, in a third operating mode wherein the second refrigerant flows through said fourth circuit to cool the supply air stream with said fourth heat exchanger, and in a fourth operating mode wherein the first refrigerant flows through said first circuit and the second refrigerant flows through said fourth circuit to cool the supply air stream with both said second heat exchanger and said fourth heat exchanger.

2. The system of claim 1 wherein the storage medium is water and the second refrigerant is a liquid having a lower freezing point than the storage medium.

3. The system of claim 1 wherein the storage medium is deionized water encapsulated in a plurality of containers within said tank.

4. The system of claim 1 wherein said third heat exchanger is external to said tank, said system further including a fifth heat exchanger immersed in the storage medium within said tank for effecting heat transfer between the second refrigerant and the storage medium.

5. The system of claim 1 further including flow reversing means operably connected to said compressor for reversing the flow of the first refrigerant in said first circuit to provide heated first refrigerant to said second heat exchanger for heating the supply air stream with said second heat exchanger when the first refrigerant flows through said first circuit in one direction and to provide cooled first refrigerant to said second heat exchanger for cooling the supply air stream with said second heat exchanger when the first refrigerant flows through said first circuit in an opposite direction.

6. The system of claim 1 further including a heating device for heating the storage medium to provide heated second refrigerant in said fourth circuit for heating the supply air stream with said fourth heat exchanger when the second refrigerant flows through said fourth circuit.

7. The system of claim 1 further including at least one isolation valve interposed in said system for isolating said third circuit from said fourth circuit.

8. The system of claim 1 wherein said third heat exchanger is external to said tank.

9. An air conditioning system comprising:

a compressor, a first heat exchanger and a second heat exchanger operably interconnected to define a first circuit, said second heat exchanger being in heat exchange relationship with a supply air stream for an indoor space;

a thermal energy storage unit including a tank containing a thermal energy storage medium;

a third heat exchanger operably interconnected with said tank, said compresser and said first heat exchanger to define a second circuit;

a refrigerant circulation device operably interconnected with said third heat exchanger and said tank to define a third circuit;

a fourth heat exchanger operably interconnected with said tank and said refrigerant circulation device to define a fourth circuit, said fourth heat exchanger being in heat exchange relationship with the supply air stream; and

a control device adapted to selectively control operation of said compressor to effect flow of a first refrigerant in said first circuit for cooling the supply air stream with said second heat exchanger, to control said compressor to effect flow of the first refrigerant in said second circuit and said refrigerant circulation device to effect flow of a second refrigerant in said third circuit simultaneously with the flow of the first refrigerant in said second circuit, whereby the second refrigerant is cooled by the first refrigerant and the storage medium is cooled by the second refrigerant, and to control said refrigerant circulation device to circulate the second refrigerant in said fourth circuit for cooling the supply air stream with said fourth heat exchanger, the first refrigerant being a compressible phase change fluid and the second refrigerant being a substantially incompressible liquid.

10. The system of claim 9 wherein said control device is adapted to control said compressor and said refrigerant circulation device to simultaneously circulate the first refrigerant in said first circuit and the second refrigerant in said fourth circuit for cooling the supply air stream with both said second heat exchanger and said fourth heat exchanger.

11. The system of claim 9 wherein said first heat exchanger is an outdoor heat exchanger which is operable as a condenser and said second and fourth heat exchangers are indoor heat exchangers operable as evaporators for cooling the supply air stream.

12. The system of claim 9 further including flow reversing means operably connected to said compressor for reversing the flow of the first refrigerant in said first circuit to provide heated first refrigerant to said second heat exchanger for heating the supply air stream with said second heat exchanger when the first refrigerant flows through said first circuit in one direction and to provide cooled first refrigerant to said second heat exchanger for cooling the supply air stream with said second heat exchanger when the first refrigerant flows through said first circuit in an opposite direction.

13. The system of claim 9 further including a heating device for heating the storage medium to provide heated second refrigerant in said fourth circuit for heating the supply air stream with said fourth heat exchanger when the second refrigerant flows through said fourth circuit.

14. The system of claim 9 further including at least one isolation valve interposed in said system for isolating said third circuit from said fourth circuit.

15. The system of claim 9 wherein the storage medium is water and the second refrigerant is a liquid having a lower freezing point than the storage medium.

16. The system of claim 9 wherein the storage medium is deionized water encapsulated in a plurality of containers within said tank.

17. A method of operating the air conditioning system of claim 9 to reduce the consumption of electric power during periods of peak power demand, said method comprising the steps of:

circulating the first refrigerant through said second circuit and the second refrigerant through said third circuit during a period of non-peak power demand to cool the storage medium; and

circulating the second refrigerant through said fourth circuit during a period of peak power demand to cool the supply air stream with said fourth heat exchanger.

18. The method of operating the air conditioning system as set forth in claim 17, further including operating said compressor to circulate the first refrigerant through the first circuit while continuing to circulate the second refrigerant through the fourth circuit to cool the supply air stream with said second and fourth heat exchangers simultaneously.

19. A method of operating the air conditioning system of claim 9 to provide heating, comprising heating the storage medium and circulating the second refrigerant through said fourth circuit to heat the supply air stream with said fourth heat exchanger.

20. The method of operating the air conditioning system as set forth in claim 19, further including circulating the first refrigerant through said first circuit to condense the first refrigerant in said second heat exchanger and evaporate the first refrigerant in said first heat exchanger to heat the supply air stream with said second heat exchanger.

21. The method of operating the air conditioning system as set forth in claim 20, including simultaneously circulating the first refrigerant in said first circuit and the second refrigerant in said fourth circuit to heat the supply air stream with said second and fourth heat exchangers.

22. The system of claim 9 wherein said third heat exchanger is external to said tank.

23. The system of claim 22 further including a fifth heat exchanger immersed in the storage medium within said tank for effecting heat transfer between the second refrigerant and the storage medium.

24. An air conditioning system comprising:

a compressor, a first heat exchanger and a second heat exchanger operably interconnected to define a first circuit, said second heat exchanger being in heat exchange relationship with a supply air stream for an indoor space;

a thermal energy storage unit including a tank containing a thermal energy storage medium;

a third-heat exchanger external to said tank and operably interconnected with said tank, said compressor and said first heat exchanger to define a second circuit;

a refrigerant circulation device operably interconnected with said third heat exchanger and said tank to define a third circuit;

a fourth heat exchanger operably interconnected with said tank and said refrigerant circulation device to define a fourth circuit, said fourth heat exchanger being in heat exchange relationship with the supply air stream; and

a control device adapted to selectively control operation of said compressor to effect flow of a first refrigerant in said first circuit for cooling the supply air stream with said second heat exchanger, to control said compressor to effect flow of the first refrigerant in said second circuit and said refrigerant circulation device to effect flow of a second refrigerant in said third circuit simultaneously with the flow of the first refrigerant in said second circuit, whereby the second refrigerant is cooled by the first refrigerant and the storage medium is cooled by the second refrigerant, and to control said refrigerant circulation device to circulate the second refrigerant in said fourth circuit for cooling the supply air stream with said fourth heat exchanger.

25. The system of claim 24 wherein said control device is adapted to control said compressor and said refrigerant circulation device to simultaneously circulate the first refrigerant in said first circuit and the second refrigerant in said fourth circuit for cooling the supply air stream with both said second heat exchanger and said fourth heat exchanger.

26. The system of claim 24 wherein said first heat exchanger is an outdoor heat exchanger which is operable as a condenser and said second and fourth heat exchangers are indoor heat exchangers operable to cool the supply air stream.

27. The system of claim 24 further including flow reversing means operably connected to said compressor for reversing the flow of the first refrigerant in said first circuit to provide heated refrigerant to said second heat exchanger for heating the supply air stream with said second heat exchanger when the first refrigerant flows through said first circuit in one direction and to provide cooled first refrigerant to said second heat exchanger for cooling the supply air stream with said second heat exchanger when the first refrigerant flows through said first circuit in an opposite direction.

28. The system of claim 24 further including a heating device for heating the storage medium to provide heated second refrigerant in said fourth circuit for heating the supply air stream with said fourth heat exchanger when the second refrigerant flows through said fourth circuit.

29. The system of claim 24 further including at least one isolation valve interposed in said system for isolating said third circuit from said fourth circuit.

30. The system of claim 24 wherein the storage medium is water and the second refrigerant is a liquid having a lower freezing point than the storage medium.

31. The system of claim 24 wherein the storage medium is deionized water encapsulated in a plurality of containers within said tank.

32. The system of claim 24 further including a fifth heat exchanger located within said tank for effecting heat transfer between the second refrigerant and the storage medium.