Surgical stapler with improved safety mechanism

• US 5,678,748 A
• Filed: 05/24/1995
• Issued: 10/21/1997
• Est. Priority Date: 05/24/1995
• Status: Expired due to Fees

• Current Assignee: Vir Engineering, Inc.
• Original Assignee: Vir Engineering, Inc.
• Inventors: Vidal, Claude, Redmond, Russell J., Plyley, Alan K.
• Primary Examiner(s): Hail, III, Joseph J.
• Assistant Examiner(s): STELACONE, JAY
• Application Number:
  US08/449,106
• Time in Patent Office: 881 Days
• Field of Search: 227/175.1, 227/175.2, 227/175.3, 227/175.4, 227/176.1, 227/182.1
• US Class Current: 227/175.4
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 2090/0811 for the position of a particular part of an instrument with respect to the rest of the instrument, e.g. position of the anvil of a stapling instrument
• CPC Class Codes: A61B 2090/0814 Preventing re-use

Abstract

A surgical stapler for use by a surgeon to place one or more rows of surgical staples in organs or tissue. The stapler is of a character having a supporting frame, a replaceable staple cartridge, an anvil, a mechanism for approximating the cartridge relative to the anvil, and a mechanism for firing the device so as to crimp the staples against the anvil. The device, while at all times permitting approximation of the cartridge relative to the anvil, provides a novel safety mechanism that clearly indicates to the surgeon that the staples have been fired from the staple cartridge and simultaneously disables the device until it is manually reset.

Claims

1. An apparatus for simultaneously securing a plurality of surgical staples in tissues and organs, including a supporting frame;

a staple cartridge containing a plurality of staples movably supported by said frame;

an anvil mounted on said supporting frame for engagement by said staples, means for moving said staple cartridge from a retracted position to a clamping position proximate said anvil, said means including a lever pivotally connected to said supporting frame, said lever being movable from a retracted position to a closed position, means for urging said staples into pressural engagement with said anvil, said means for urging said staples into pressural engagement with said anvil comprising an operating member movable between a first position wherein said lever is in said retracted position, to a second position wherein said lever is in said closed position, the improvement comprising safety means for releasably securing said operating member in said second position, thereby locking said lever in said closed position.

2. An apparatus as defined in claim 1 in which said safety means comprises a latching pawl pivotally connected to the supporting frame for latching engagement with said operating member when said operating member is in said second position.

3. An apparatus as defined in claim 1 including biasing means for biasing said lever toward said retracted position.

4. An apparatus as defined in claim 3 including release means carried by said supporting frame for releasing said lever from said closed position, whereby said lever will return to said retracted position.

5. An apparatus for simultaneously emplacing a plurality of surgical staples into tissues and organs comprising:

(a) an elongated supporting frame having first and second ends;

(b) an anvil assembly connected to said supporting frame proximate said second end;

(c) a lever pivotally connected to said supporting frame proximate said second end thereof, said lever being sequentially movable from a first retracted position to a second closed position to a third retracted position and to a fourth closed position.

(d) approximation means carried by said supporting frame, said approximation means including a first end movable toward said anvil as said lever is moved to said second closed position;

(e) a staple cartridge removably connected to said first end of said approximation means, said staple cartridge including a plurality of staples;

(f) operating means carried by said supporting frame for driving said staples from said staple cartridge into pressural engagement with said anvil as said lever is moved toward said fourth closed position; and

(g) safety means carried by said supporting frame for engagement with said operating means when said lever is moved to said fourth, closed position for releasably locking said lever in said fourth, closed position.

6. An apparatus as defined in claim 5 in which said safety means comprises a latching pawl pivotally connected to said supporting frame, said latching pawl including a latching element for lockably engaging said operating means upon movement of said lever to said fourth closed position to releasably lock said lever in said fourth closed position.

7. An apparatus as defined in claim 6 further including first biasing means carried by said supporting frame for yieldably resisting movement of said lever from said first retracted position toward said second closed position and from said third retracted position toward said fourth closed position.

8. An apparatus as defined in claim 7 further including manual release means carried by said supporting frame for releasing said lever from said fourth closed position.

9. An apparatus as defined in claim 8 in which said approximation means comprises:

(a) a linkage assembly carried by said supporting frame, said linkage assembly being movable by said lever from a first position to a second position upon movement of said lever toward said second closed position; and

(b) a pair of approximation members slidably carried by said supporting frame, said approximation members having first end portions adapted to removably receive said stapler cartridge and second end portions operably associated with said linkage assembly whereby movement of said linkage assembly toward said second position will cause movement of said approximation members toward said anvil.

10. An apparatus as defined in claim 9 further including second biasing means for yieldably resisting movement of said linkage assembly toward said second position and third biasing means for yieldably resisting movement of said approximation members toward said anvil.

11. An apparatus for simultaneously emplacing a plurality of surgical staples into tissues and organs comprising:

(a) an elongated supporting frame having first and second ends;

(b) an anvil assembly connected to said supporting frame proximate said second end;

(c) a lever pivotally connected to said supporting frame proximate said second end thereof, said lever being sequentially movable from a first retracted position to a second closed position to a third retracted position and to a fourth closed position;

(d) approximation means carried by said supporting frame, said approximation means including a first end movable toward said anvil as said lever is moved to said second closed position, said proximation means comprising;

(i) a linkage assembly carried by said supporting frame, said linkage assembly being movable by said lever from a first position to a second position upon movement of said lever toward said second closed position; and

(ii) a pair of approximation members slidably carried by said supporting frame, said approximation members having first end and second end portions operably associated with said linkage assembly whereby movement of said linkage assembly toward said second position will cause movement of said approximation members toward said anvil;

(e) a staple cartridge removably connected to said first end portion of said approximation members, said staple cartridge including a plurality of staples;

(f) operating means carried by said supporting frame for driving said staples from said staple cartridge into pressural engagement with said anvil as said lever is moved toward said fourth closing position, said operating means comprising an operating member movable between a first and a second position, said operating member having a locking pin;

(g) safety means carried by said supporting frame for engagement with said operating means when said lever is moved to said fourth, closed position for releasably locking said lever in said fourth, closed position, said safety means comprising a latching pawl pivotally connected to said supporting frame, said latching pawl including a latching element engagable with said locking pin of said operating member, said latching element being adapted to lockably engage said operating means upon movement of said lever to said fourth closed position to releasably lock said lever in said fourth closed position;

(h) first biasing means carried by said supporting frame for yieldably resisting movement of said lever from said first retracted position toward said second closed position and from said third retracted position toward said fourth closed position.

(i) second biasing means for yieldably resisting movement of said linkage assembly toward said second position;

(j) third biasing means for yieldably resisting movement of said approximation members toward said anvil; and

(k) manual release means carried by said supporting frame for releasing said lever from said fourth closed position.

12. An apparatus as defined in claim 11 further including fourth biasing means for biasing said operating member toward said second position.

13. An apparatus as defined in claim 12 in which said latching pawl is pivotally movable from a first position to a second position upon movement of said lever to said third open position and in which said apparatus further includes fifth biasing means for urging movement of said latching pawl toward said second position.

14. An apparatus as defined in claim 13 in which said manual release means comprises a release pin operably associated with said linkage assembly, said release pin being movable relative to said supporting frame from a first locked position to a second release position causing said linkage assembly to move from said second position to said first position.

15. An apparatus for simultaneously emplacing a plurality of surgical staples into tissues and organs comprising:

(a) an elongated supporting frame having a handle portion and a longitudinally spaced-apart, forward portion;

(b) an anvil assembly connected to said supporting frame proximate said forward portion;

(c) a lever pivotally connected to said supporting frame proximate said handle portion, said lever being sequentially movable from a first retracted position to a second closed position, to a third retracted position and to a fourth closed position;

(d) a first operating linkage connected to said supporting frame for movement by said lever between first and second positions upon movement of said lever toward said second closed position; and

(e) a pair of approximation members carried by said frame, said approximation members being slidably movable relative to said frame by said first operating linkage between a first position and a second position upon movement of said lever toward said second closed position;

(f) a staple cartridge containing a plurality of staples removably connected to said approximation members; and

(g) operating means carried by said supporting frame for driving said staples from said staple cartridge into pressural engagement with said anvil, said operating means comprising;

(i) an operating bar slidably movable between said approximation members from a first position to a second position; and

(ii) an operating member pivotally connected to said lever for engagement with said operating bar to move said operating bar to said second position upon movement of said lever toward said fourth position; and

(h) safety means carried by said supporting frame for engaging said operating member to lock said operating member in said second position and to simultaneously lock said lever in said fourth position.

16. An apparatus as defined in claim 15 in which said safety means comprises a latching pawl pivotally connected to said frame, said latching pawl including a latching element for lockably engaging said operating member upon movement of said lever to said fourth closed position.

17. An apparatus as defined in claim 16 further including first biasing means for yieldably resisting movement of said lever to said second and fourth closed positions and second biasing means for yieldably resisting movement of said first operating linkage from said first position toward said second position.

18. An apparatus as defined in claim 17 further including manual release means carried by said supporting frame for releasing said lever from said fourth closed position.

19. An apparatus as defined in claim 18 further including third biasing means for yieldably resisting movement of said approximation members toward said second position and fourth biasing means for biasing said operating member toward said second position.

20. An apparatus as defined in claim 19 in which said latching pawl is pivotally movable from a first position to a second position upon movement of said lever to said third open position and in which said apparatus further includes fifth biasing means for urging said latching pawl toward said second position.