Method of manufacturing a multi-degree-of-freedom manipulator

• US 5,679,216 A
• Filed: 08/23/1995
• Issued: 10/21/1997
• Est. Priority Date: 03/12/1992
• Status: Expired due to Term

• Current Assignee: Olympus Optical Corporation Limited (Olympus Corporation)
• Original Assignee: Olympus Optical Corporation Limited (Olympus Corporation)
• Inventors: Ueda, Yasuhiro, Takayama, Shuichi, Hayashi, Masaaki, Nakamura, Takeaki, Hirata, Yasuo, Adachi, Hideyuki, Yamaguchi, Tatsuya, Kawai, Toshimasa, Kaneko, Shinji, Sakiyama, Katsunori, Tatsumi, Yasukazu, Nakada, Akio, Fujio, Koji
• Primary Examiner(s): POWELL, WILLIAM A
• Application Number:
  US08/518,260
• Time in Patent Office: 790 Days
• Field of Search: 156/655.1, 156/657.1, 156/656.1, 156/659.11, 156/628.1, 156/662.1, 216/2, 216/13, 216/17, 216/18, 216/38, 437/225, 437/228, 148/33.2, 600/146, 128/4
• US Class Current: 438/598
• CPC Class Codes: A61B 1/0058 using shape-memory elements

Abstract

A multi-degree-of-freedom manipulator includes a flexible tube having a plurality of flex portions provided therealong, a plurality of actuators made of shape memory alloy and respectively provided near the flex portions to correspond to the flex portions, for flexing the flex portions, two common energy transmission paths, extending along the flexible tube, for transmitting an energy to the actuators, and selective energy supply members, provided between the common energy transmission paths and the actuators in series, for controlling the energy supplied from the common energy transmission path to the actuators, thereby respectively independently driving the actuators to bend the flexible tube. The manipulator is made by forming electronic circuits in a plurality of regions on a semiconductor substrate, forming wiring regions to connect the electronic circuits with flexible wiring portions, and removing a region of the semiconductor substrate other than a region thereof on which the electronic circuits are formed, thereby forming an actuator controlled chip array, used in the manipulator.

Claims

1. A method of manufacturing a multi-degree-of-freedom manipulator, comprising the steps of:

forming electronic circuits in a plurality of regions on a semiconductor substrate;

forming wiring regions to connect said electronic circuits with flexible wiring regions; and

removing a region of said semiconductor substrate other than a region thereof on which said electronic circuits are formed, thereby forming an actuator control chip array.

2. A method according to claim 1, wherein the step of forming said wiring regions includes the step of forming a first metal thin film on said substrate through a first insulating film, the step of etching said metal film by using a wiring pattern mask, the step of forming said first insulating film, and a second insulating film on said metal film, and etching a portion of said second insulating film on said metal film by using a mask having an inverted pattern of said wiring pattern mask, and the step of selectively forming a second metal film on said metal thin film by selective electroless plating.