Charger for hand-held rechargeable electric apparatus with reduced magnetic field

• US 5,680,028 A
• Filed: 09/21/1994
• Issued: 10/21/1997
• Est. Priority Date: 06/30/1994
• Status: Expired due to Fees

• Current Assignee: Alexander Mceachern
• Original Assignee: Alexander Mceachern
• Inventors: McEachern, Alexander
• Primary Examiner(s): TSO, EDWARD H
• Application Number:
  US08/309,945
• Time in Patent Office: 1,126 Days
• Field of Search: 320/2, 320/5, 336/DIG. 2
• US Class Current: 320/108
• CPC Class Codes: A61C 17/22 with brushes, cushions, cups, or the like brush bodies, e.g. arrangements of the bristles A46B
• CPC Class Codes: A61C 17/224 Electrical recharging arrangements
• CPC Class Codes: A61C 2204/002 using batteries
• CPC Class Codes: H01M 10/46 Accumulators structurally combined with charging apparatus circuits for charging H02J7/00
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 7/0044 specially adapted for holding portable devices containing batteries H02J7/0045 takes precedence
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y10S 336/02 Separable

Abstract

An improved system for charging a battery of a hand held device, such as an electric toothbrush. The system has a first coil coupled around a first magnetic core. The first magnetic core forms a substantially closed magnetic path except for a core gap. An AC power signal is applied to the first coil to create a varying magnetic field within the core gap. The core gap is configured to minimize radiation of magnetic flux whether the second magnetic core is in place or not by having its faces closely spaced and aligned substantially parallel to one another. A second coil is coupled around a second magnetic core. The second magnetic core is insertable into the core gap to form an AC current in the second coil. The second magnetic core is sized to substantially occupy the core gap to minimize radiation of magnetic flux. The size of the gap and the length of the second magnetic core are made as small as possible to keep the weight of the hand-held device low. The second coil is coupled to a rectifier which is in turn coupled to charge the battery.

Claims

1. A system including a first electric circuit for transferring AC electric power to a second electric circuit which is mounted within a portable hand-held device such that the second electric circuit and the device are separable from the first electric circuit, wherein there is no electrical connection between the first electric circuit and the second electric circuit, wherein the first electric circuit comprises a first coil coupled around a first magnetic core such that the first coil is coupled to receive an AC power signal for forming a varying magnetic field,

and wherein the second circuit comprises a second magnetic coil coupled around a second magnetic core for receiving the varying magnetic field, the system wherein the first magnetic core forms a substantially closed magnetic path having a magnetic core gap, such magnetic core gap having a first gap face and a second gap face which are aligned to each other, and the second magnetic core fits within and is substantially aligned with the magnetic core gap at those times when the second magnetic circuit is magnetically coupled to the first magnetic circuit such that the radiation of the magnetic flux is minimized when the second magnetic core is aligned and also when separated from the first magnetic core.

2. The second circuit according to claim 1 further comprising a rectifier coupled to the coil and a battery coupled to the rectifier for storing power.

3. The second circuit according to claim 2 wherein the size of the core gap is minimized to reduce the radiation of magnetic flux and wherein the second magnetic core is sufficiently large to accommodate sufficient windings of the second coil to charge the battery.

4. The second circuit according to claim 3 wherein the core gap is substantially 1/2 inch.

5. The system according to claim 2 wherein the first circuit is mounted within a base unit.

6. The system according to claim 5 wherein the device comprises a portable electric toothbrush.

7. The system according to claim 5 wherein the device comprises a portable electric shaver.

8. The system according to claim 5 wherein the device comprises a portable telephone.

9. The system according to claim 5 wherein the device comprises a portable flashlight.

10. The system according to claim 5 wherein the device comprises a portable computer.

11. The system according to claim 5 wherein the device comprises a portable electric screwdriver.

12. A system for transferring electric power from a first circuit to a second circuit comprising;

a. a first electric circuit comprising a first coil coupled around a first magnetic core wherein the first coil is coupled to receive an AC power signal for forming a varying magnetic field, wherein the first magnetic core has a core gap, and the core gap having a first gap face and a second gap face wherein the first gap face is substantially parallel to the second gap face and wherein the first gap face and the second gap face are spaced and aligned to minimize radiation of magnetic flux such that the first magnetic core forms a substantially closed magnetic path; and

b. a second electric circuit comprising a second coil coupled around a second magnetic core for receiving the varying magnetic field wherein the second magnetic core has a first end and a second end and wherein the second magnetic core is insertable into the core gap so that the first end is aligned with the first gap face and the second end is aligned with the second gap face to more fully close the magnetic path such that the radiation of the magnetic flux is minimized when the second magnetic core is aligned and also when separated from the first magnetic core.

13. The system according to claim 12 wherein the second coil is coupled to rectifier for charging a battery coupled to the rectifier.

14. The circuit according to claim 13 wherein the size of the core gap is minimized to reduce the radiation of magnetic flux and wherein the second magnetic core is sufficiently large to accommodate sufficient windings of the second coil to charge the battery.

15. The second circuit according to claim 14 wherein the core gap is substantially 1/2 inch.