Damper control system for centrifugal fan

• US 5,681,143 A
• Filed: 11/22/1995
• Issued: 10/28/1997
• Est. Priority Date: 11/22/1995
• Status: Expired due to Term

• Current Assignee: Nortek Air Solutions LLC (Melrose Industries Plc)
• Original Assignee: BROD & Mcclung--Pace Company
• Inventors: Ratner, David A.
• Primary Examiner(s): KWON, JOHN
• Application Number:
  US08/562,146
• Time in Patent Office: 706 Days
• Field of Search: 415/148, 415/150, 415/158, 415/128
• US Class Current: 415/158
• CPC Class Codes: F04D 29/464 adjusting flow cross-section, otherwise than by using adjustable stator blades

Abstract

A centrifugal fan having a damper control system located away from the air flow path is disclosed. The control system includes a rotatable shaft located outside of a fan housing wherein rotation of the control shaft actuates a plurality of shafts and rods to move an annular damper located within the housing into an open position away from the centrifugal fan blades and to a closed position coaxially over the fan blades thus substantially restricting the flow of air through the centrifugal fan. The dampers are mounted for translation on two support rods located on opposite sides of the centrifugal fan. The dampers ride on a support system including a plurality of ball bearings that are in tangential contact with the support rods thus providing high-pressure contact surfaces between the bearings and the support shafts which act to keep the path of travel of the bearings on the rods free of debris so that the dampers have unobstructed motion between the open and closed positions.

Claims

1. A centrifugal fan system, comprising:

(a) a centrifugal fan and a power source for rotating the fan about an axis of rotation;

(b) a first damper shroud disposed coaxially about the axis of rotation, the first damper being translatable along the axis of rotation;

(c) a housing enclosing the fan and first shroud, the housing including an inlet port for allowing air from an ambient atmosphere into the fan and an outlet port for discharging air from the fan thereby defining an air flow path from the inlet port through the fan to the outlet port;

(d) a first shaft rotatably coupled to the housing; and

(e) a damper actuation system coupled to the first shaft and the first damper wherein rotation of the first shaft actuates the damper actuation system thereby moving the first shroud, wherein the damper actuation system includes a first bar coupled to the first shaft, a second shaft coupled to the first bar, the second shaft passing through the housing, a second bar coupled to the second shaft, and a third bar coupled to the second bar and the first shroud wherein rotation of the first shaft rotates and translates the first bar thereby rotating the second shaft thereby rotating the second bar thereby rotating and translating the third bar thereby moving the first shroud.

2. The fan system of claim 1 further comprising a first torque arm coupled to the first shaft and the first bar so that rotation of the first shaft rotates the first torque arm and thereby rotates and translates the first bar.

3. The fan system of claim 2 further comprising a second torque arm coupled to the first bar and the second shaft whereby translation of the first bar rotates the second torque arm thereby rotating the second shaft.

4. A damper control system for a centrifugal blower having a centrifugal fan, at least one cylindrical damper shroud supported for translation to a position substantially coaxial with the fan so as to permit minimum air flow and a position proximate the fan so as to permit maximum air flow, and a housing enclosing the fan and shroud, the housing including an inlet for ingress of air and an outlet for egress of air, the control system comprising:

(a) a first shaft rotatably coupled to the housing and rotatable relative thereto;

(b) a first bar coupled to the first shaft wherein rotation of the first shaft translates the first bar;

(c) a second shaft extending through the housing and rotatable relative thereto, the second shaft coupled to the first bar such that translation of the first bar rotates the second shaft;

(d) a second bar coupled to the second shaft for rotation therewith; and

(e) a third bar coupled to the second bar and the shroud, wherein rotation of the first shaft translates the first bar thereby rotating the second shaft, thereby rotating the second bar thereby moving the third bar thereby moving the shroud so as to control the volume of air discharged by the fan.

5. The damper control system of claim 4 further comprising a first torque arm fixedly coupled to the first shaft for rotation therewith, the first torque arm further coupled to the first bar.

6. The damper control system of claim 5 further comprising a second torque arm fixedly coupled to the second shaft for rotation therewith, the second torque arm further coupled to the first bar.

7. The damper control system of claim 4 wherein the first bar, second shaft, second bar, and third bar are located at a first side of the housing and further comprising a second cylindrical damper shroud and a second-side first bar, second-side second shaft, second-side second bar, and second-side third bar wherein the second-side first bar is coupled to the first shaft and rotation of the first shaft moves the first-side first bar and the second-side first bar and rotates the first-side second shaft and the second-side second shaft and rotates the first-side second bar and the second-side second bar and moves the first-side third bar and the second-side third bar, respectively, thereby moving both shrouds simultaneously and in different directions.

8. The damper control system of claim 4 wherein the blower defines an air path starting at the inlet and extending through the fan to the outlet and wherein the first shaft, the first bar, the second shaft, the second bar, and the third bar are not located within the air flow path.

9. A centrifugal fan system, comprising:

(a) a centrifugal fan and a power source for rotating the fan about an axis of rotation;

(b) a first damper shroud disposed coaxially about the axis of rotation, the first damper being translatable along the axis of rotation;

(c) a housing enclosing the fan and first shroud the housing including an inlet port for allowing air from an ambient atmosphere into the fan and an outlet port for discharging air from the fan thereby defining an air flow path from the inlet port through the fan to the outlet port;

(d) a first shaft rotatably coupled to the housing;

(e) a damper actuation system coupled to the first shaft and the first damper wherein rotation of the first shaft actuates the damper actuation system thereby moving the first shroud; and

(f) a bearing-rail support system for supporting the first shroud and upon which the first shroud translates, wherein the bearing-rail support system comprises a rail fixedly coupled to the fan system and a plurality of bearings arranged to press against the rail, the bearings being rotatably coupled to the first shroud.

10. A centrifugal fan system, comprising:

(a) a centrifugal fan and a power source for rotating the fan about an axis of rotation;

(b) a first damper shroud disposed coaxially about the axis of rotation, the first damper being translatable along the axis of rotation;

(c) a housing enclosing the fan and first shroud the housing including an inlet port for allowing air from an ambient atmosphere into the fan and an outlet port for discharging air from the fan thereby defining an air flow path from the inlet port through the fan to the outlet port;

(d) a first shaft rotatably coupled to the housing;

(e) a damper actuation system coupled to the first shaft and the first damper wherein rotation of the first shaft actuates the damper actuation system thereby moving the first shroud; and

(f) a bearing-rail support system for supporting the first shroud and upon which the first shroud translates wherein the bearing-rail support system comprises a rail, a bearing support plate, and a plurality of bearings, the rail being fixedly coupled to the housing, the support plate being fixedly coupled to the first shroud and the plurality of bearings being rotatably coupled to the support plate.

11. The fan system of claim 10, wherein the support plate includes a hole sized to receive the rail, the bearings being arranged on the support plate to press against the rail when the rail is received within the support plate hole.

12. A centrifugal fan system, comprising:

(a) a centrifugal fan and a power source for rotating the fan about an axis of rotation;

(b) a first damper shroud disposed coaxially about the axis of rotation, the first damper being translatable along the axis of rotation;

(c) a housing enclosing the fan and first shroud the housing including an inlet port for allowing air from an ambient atmosphere into the fan and an outlet port for discharging air from the fan thereby defining an air flow path from the inlet port through the fan to the outlet port;

(d) a first shaft rotatably coupled to the housing;

(e) a damper actuation system coupled to the first shaft and the first damper wherein rotation of the first shaft actuates the damper actuation system thereby moving the first shroud; and

(f) a bearing-rail support system for supporting the first shroud and upon which the first shroud translates, wherein the bearing-rail support system comprises two rails located at opposite sides of the first shroud, four support plates fixedly coupled to the first shroud, the support plates include a hole, each rail being received within the hole of two support plates, each support plate also having two bearings rotatably coupled thereto, the bearings being in contact with the rail.

13. The fan system of claim 12 wherein the rails are substantially cylindrical and the bearings are located on the rails, circumferentially spaced apart by substantially ninety degrees.

14. A damper system for controlling a volume of air flow out of a housing having a centrifugal fan that rotates about a rotation axis, comprising:

(a) two support shafts;

(b) a damping shroud supported by the support shaft and movable from a cover position coaxially about the centrifugal fan to a noncover position proximate the fan or any position therebetween so as to provide partial cover about the fan thereby permitting or blocking air flow;

(c) an elongate control shaft rotatably mounted proximate the shroud; and

(d) a plurality of linkages operatively connecting the control shaft to the shroud whereby rotation of the control shaft about its longitudinal axis causes the shroud to translate along the support shaft so as to cover a greater or lesser amount of the centrifugal fan, wherein the two support shafts are located at substantially diametrically opposed positions about the shroud and include support plates fixedly coupled to the shroud, each support plate including a hole for receiving a respective support shaft, each support plate including a plurality of roller bearings arranged to press against the respective support shaft when the support plate is disposed about the respective support shaft.

15. A damper system for controlling a volume of air flow out of a housing having a centrifugal fan that rotates about a rotation axis, comprising:

(a) at least one support shaft;

(b) a damping shroud supported by the support shaft and movable from a cover position coaxially about the centrifugal fan to a noncover position proximate the fan or any position therebetween so as to provide partial cover about the fan thereby permitting or blocking air flow;

(c) an elongate control shaft rotatably mounted proximate the shroud; and

(d) a plurality of linkages operatively connecting the control shaft to the shroud whereby rotation of the control shaft about its longitudinal axis causes the shroud to translate along the support shaft so as to cover a greater or lesser amount of the centrifugal fan, wherein the plurality of linkages comprises a first bar coupled to the control shaft, a transfer shaft coupled to the first bar, a second bar coupled to the transfer shaft and a third bar coupled to the second bar, the third bar also being coupled to the shroud, wherein rotation of the control shaft rotates and translates the first bar thereby rotating the transfer shaft thereby rotating the second bar thereby rotating and translating the third bar thereby moving the shroud so as to cover a greater or lesser amount of the fan.

16. The damper system of claim 15 wherein the transfer shaft passes through the housing from an exterior of the housing to an interior of the housing.

17. The damper system of claim 15 wherein the shroud includes a support plate fixedly coupled to the shroud, the support plate including a hole for receiving the support shaft, the plate also including a plurality of bearings arranged to press against the support shaft when the support plate is disposed about the support shaft and wherein the third bar is coupled to the support plate.

18. The damper system of claim 15 further comprising a first torque arm interconnectingly coupled between the control shaft and the first bar.

19. The damper system of claim 18 further comprising a second torque arm interconnectingly coupled between the first bar and the transfer shaft.