Excitation of polysilicon based piezoresistive pressure sensors

• US 5,681,997 A
• Filed: 06/19/1996
• Issued: 10/28/1997
• Est. Priority Date: 12/20/1994
• Status: Expired due to Fees

• Current Assignee: Invensys Systems Incorporated (Invensys PLC)
• Original Assignee: The Foxboro Company (Schneider Electric SE)
• Inventors: McHale, Edward J., Fung, Clifford D.
• Primary Examiner(s): Chilcot, Richard
• Assistant Examiner(s): FELBER, JOSEPH LEON
• Application Number:
  US08/734,088
• Time in Patent Office: 496 Days
• Field of Search: 338/42, 73/720, 73/721, 73/726, 73/727, 73/514.33, 73/862.045, 73/862.338
• US Class Current: 73/727
• CPC Class Codes: G01L 9/0055 bonded on a diaphragm
• CPC Class Codes: G01L 9/06 of piezo-resistive devices

Abstract

A polycrystalline pressure sensor is formed by depositing polycrystalline silicon piezoresistors on a polycrystalline sensing diaphragm. The piezoresistors are arranged in a wheatstone bridge configuration. During operation, an alternating differential signal is applied across the input of the wheatstone bridge. A measured voltage difference between the output terminals of the wheatstone bridge is used to detect imbalance in the electrical piezoresistors that corresponds to pressure applied to the sensor. Pressure is thereby measured.

Claims

1. A semiconductor sensor comprising:

a) an impedance circuit comprising at least one piezoresistor element formed on a semiconductor diaphragm to which a pressure to be detected is applied, said impedance circuit having a first input terminal and a second input terminal and first and second output terminal;

b) means for applying an alternating differential excitation source across said first input terminal and said second input terminal of said impedance circuit for electrically powering said at least one piezoresistor element; and

c) means for measuring voltages across said output terminals when said excitation source is at alternate phases, and means for using said measured voltages to determine said pressure.

2. A sensor as in claim 1 wherein said impedance circuit is an impedance bridge having first and second arms, said first and second arms each comprising a first and second piezoresistors series-connected to each other and formed on a semiconductor diaphragm to which a pressure to be detected is applied, said first and second arms each having a first and second end and said first ends of the first and second arms being electrically connected to each other, said second ends of the first and second arms being electrically connected to each other.

3. A sensor as in claim 2 wherein the first piezoresistor of each of the first and the second arms of the impedance bridge has an impedance increasing in accordance with the increase of the applied pressure, and wherein the second piezoresistor of each of the first and the second arms of the impedance bridge has an impedance decreasing in accordance with the applied pressure.

4. A sensor as in claim 1 wherein said piezoresistor element comprises a polysilicon piezoresistor and wherein said semiconductor diaphragm comprises a polysilicon diaphragm.

5. A sensor as in claim 1 comprising a dielectric layer disposed between said piezoresistor element and said semiconductor diaphragm.

6. A sensor as in claim 5 wherein said dielectric layer comprises a layer of silicon nitride deposited onto a layer of silicon dioxide through low-pressure chemical vapor deposition.

7. A sensor as in claim 1 wherein said semiconductor diaphragm comprises a cavity coupled to the rear side of said semiconductor diaphragm for subjecting said semiconductor diaphragm to the pressure to be detected.

8. A sensor as in claim 1 wherein said means for applying an alternating differential excitation source comprises an alternating voltage generator applying a first voltage input to the first input terminal of said impedance circuit, and a second voltage input to the second input terminal of said impedance circuit, said second voltage input being similar to said first voltage input but out of phase therewith.

9. A sensor as in claim 1 wherein said means for applying an alternating differential excitation source comprises an alternating current generator applying a first current input to the first input terminal of said impedance circuit, and a second current input to the second input terminal of said impedance circuit, said second current input being similar to said first current input but out of phase therewith.

10. A sensor as in claim 8 wherein said alternating voltage generator applies a first voltage input comprising a constant amplitude of less than 10 volts and a frequency of less than 100 k Hz, and a second voltage input similar to said first voltage input in frequency.

11. A method for calculating the resistance of a polysilicon pressure sensor, the method comprising the steps of:

a) applying a first differential voltage into the sensor, the first voltage having an alternating voltage waveform of an amplitude of less than 10 volts and a frequency of less than 100 k Hz;

b) measuring a first voltage level across the sensor when the first voltage is present;

c) applying a second differential voltage into the sensor, the second voltage being identical to the first voltage but out of phase therewith;

d) measuring a second voltage level across the sensor when the second voltage is present; and

e) calculating the resistance of the sensor as a function of the measured first voltage level and the measured second voltage level.

12. A semiconductor sensor comprising:

a) a polysilicon sensing diaphragm for deflecting due to a pressure applied thereto;

b) at least one polysilicon piezoresistor sensing element deposited onto said polysilicon sensing diaphragm for detecting the applied pressure, said at least one polysilicon piezoresistor sensing element having a first input terminal and a second input terminal and a pair of output terminals;

c) a dielectric layer interposed between said polysilicon sensing diaphragm and said at least one polysilicon piezoresistor sensing element for providing electrical isolation;

d) an excitation source connected across said first input terminal and said second input terminal for electrically powering said at least one polysilicon piezoresistor sensing element, said excitation source providing differential AC excitation; and

e) a measuring circuit, synchronized with said excitation source, for measuring voltages across said output terminals during opposite phases of said excitation source.

13. A sensor as in claim 12 wherein said dielectric layer comprises a layer of silicon nitride deposited onto a layer of silicon dioxide through low-pressure chemical vapor deposition.

14. A sensor as in claim 12 wherein said polysilicon sensing diaphragm comprises a cavity coupled to the rear side of said polysilicon sensing diaphragm for subjecting said polysilicon sensing diaphragm to the pressure to be detected.

15. A sensor as in claim 12 wherein said excitation source applies a first voltage of an amplitude of less than 10 volts and a frequency of less than 100 k Hz to said first input terminal, and applies a second voltage similar to said first voltage, but out of phase therewith, to said second input terminal.

16. A sensor as in claim 12 wherein said excitation source comprises an alternating differential voltage generator applying a first voltage input to the first input terminal, and a second voltage input to the second input terminal, said second voltage input being similar to said first voltage input but out of phase therewith.

17. A sensor as in claim 12 wherein said excitation source comprises an alternating differential current generator applying a first current input to the first input terminal, and a second current input to the second input terminal, said second current input being similar to said first current input but out of phase therewith.

18. A sensor as in claim 16 wherein said first voltage input comprises an amplitude of less than 10 volts and a frequency of less than 100 k Hz.

19. A driving apparatus for operating a semiconductor sensor, said semiconductor sensor comprising at least one piezoresistor element and having a first input terminal and a second input terminal, said driving apparatus comprising:

a first output, said first output electrically coupled to said first input terminal;

a second output, said second output electrically coupled to said second input terminal; and

a driver circuit electrically coupled to said first output and said second output, said driver circuit selectively operable to alternately engage one of a first voltage and a second voltage on said first output and the other of said first voltage and said second voltage on said second output, wherein said first voltage is different from said second voltage.

20. The circuit of claim 19, wherein said first voltage has a first magnitude and said second voltage has a second magnitude, said first magnitude being greater than said second magnitude.

21. The circuit of claim 20, wherein said second voltage comprises zero volts.

22. A method for operating a semiconductor sensor, said semiconductor sensor comprising at least one piezoresistor element and having a first input terminal and a second input terminal and an output, said method comprising:

(a) alternately engaging one of a first voltage and a second voltage on said first input terminal of said semiconductor sensor;

(b) alternately engaging the other of said first voltage and said second voltage on said second input terminal of said semiconductor sensor, wherein said first voltage is different from said second voltage; and

(c) in synchronization with said steps (a) and (b), measuring voltages at said output.

23. The method of claim 22, wherein said first voltage has a first magnitude and second voltage has a second magnitude, said first magnitude being greater than said second magnitude.

24. The method of claim 23, wherein said second voltage comprises zero volts.