Apparatus for making containers by blow moulding plastic parisons

• US 5,683,729 A
• Filed: 12/20/1995
• Issued: 11/04/1997
• Est. Priority Date: 08/26/1993
• Status: Expired due to Term

• Current Assignee: Sidel SA (Tetra Laval Holdings BV)
• Original Assignee: Sidel SA (Tetra Laval Holdings BV)
• Inventors: Valles, Thierry
• Primary Examiner(s): Davis, Robert
• Application Number:
  US08/564,318
• Time in Patent Office: 685 Days
• Field of Search: 425/534, 425/526, 425/529, 264/535, 264/538
• US Class Current: 425/526
• CPC Class Codes: B29C 2035/0822 using IR radiation
• CPC Class Codes: B29C 2043/3472 using star wheels comprising arms
• CPC Class Codes: B29C 2949/0715 the preform having one end closed
• CPC Class Codes: B29C 33/26 by pivotal movement
• CPC Class Codes: B29C 49/06 Injection blow-moulding
• CPC Class Codes: B29C 49/42069 Means explicitly adapted for transporting blown article
• CPC Class Codes: B29C 49/42075 with pivoting clamps
• CPC Class Codes: B29C 49/42095 Rotating wheels or stars
• CPC Class Codes: B29C 49/42122 Adapting to blow-mould cavity center-center distance
• CPC Class Codes: B29K 2067/00 Use of polyesters or derivatives thereof, as moulding material
• CPC Class Codes: B65G 2201/0244 Bottles
• CPC Class Codes: B65G 47/847 the article-engaging elements being grippers

Abstract

A machine manufactures containers such as bottles, pots, or other hollow bodies by thermal conditioning and blow molding of plastic preforms. The machine has two portfolio molds on the periphery of a carousel, and each has at least two molding cavities. The machine also has a device for steering and for holding the preforms on a path between thermal conditioners. The preforms are separated at a pitch that is less than that of the molding cavities. The machine features a device for changing the pitch of the preforms between the steering device and the mold.

Claims

1. A machine for the production of containers by blow-molding preforms, comprising:

at least two portfolio molds arranged on the circumference of a blow-molding rotating conveyor, wherein each of the molds comprises at least two molding cavities whose longitudinal axes are spaced apart by a first distance,

a drive device transporting and holding the preforms on a path along which heat-processing means are positioned, wherein two successive preforms have, between their respective longitudinal axes, a first spacing smaller than said first distance,

a spacing modifying device receiving said two successive preforms and positioning said two successive preforms to have, between said respective longitudinal axes, a second spacing substantially the same as said first distance, and

means for transferring said two successive preforms to said at least two molding cavities.

2. A machine according to claim 1, wherein said first distance is calculated based on the radial expansion of the preforms during the blow-molding operation, and a thickness of material to be left between said at least two molding cavities sufficient to ensure that the mold has the proper mechanical strength during the blow-molding operation.

3. A machine according to claim 1, wherein said spacing modifying device comprises means for unloading each preform from the drive device, and wherein said means for transferring transfers said two successive preforms to a predetermined position of said at least two molding cavities.

4. A machine according to claim 3, wherein said unloading means ensure said modification of the spacing.

5. A machine according to claim 4, wherein said means for transferring comprises first preform-transfer means for grasping said two successive preforms from said spacing modifying device and placing them in the molds.

6. A machine according to claim 4, wherein said spacing modifying device comprises a rotating plate incorporating, on its circumference, alternating stationary and mobile preform-retention elements.

7. A machine according to claim 6, wherein the stationary and mobile elements are slots, and wherein said machine incorporates an additional retention element formed by a portion of a circular ring allowing the preforms to be held by collars thereof between the slots and said additional retention element between the moment the mold is opened and the moment the preforms are grasped by the first transfer means.

8. A machine according to claim 7, wherein the rotating plate is circular and wherein the stationary slots are distributed evenly and formed directly within the plate mass and on the circumference thereof.

9. A machine according to claim 7, wherein the mobile slots are produced in identical plates mounted in a rotating configuration on the plate, and wherein said machine comprises positioning means configured in such a way that, at all times, the position of one plate in relation to the stationary slots located on either side of this plate is dependent on the position of the rotating plate in relation to the machine.

10. A machine according to claim 9, wherein the rotating plate comprises, spaced evenly apart in its thickness, sectors incorporating identical radial recesses, each of which is formed in the gaps between two successive stationary slots, wherein the plates are positioned in this radial recesses, and wherein the depth of the recesses is such that the stationary and mobile slots transport the preforms at the same height.

11. A machine according to claim 10, wherein the axes of rotation of all of the plates are evenly spaced apart on the rotating plate and delimit a circle concentric to the axis of rotation of this plate.

12. A machine according to claim 9, wherein each plate is associated with a respective crank, in order to ensure the rotation thereof and, accordingly, the change of spacing, a first end of the crank associated with a plate being integral with the axis of rotation of this plate, and a second end being engaged in a guide cam made integral with the frame of the machine.

13. A machine according to claim 12, wherein the guide cam is formed by a groove forming a closed loop and has the thickness of a stationary plate arranged around the drive shaft of the rotating plate in a plane parallel to the latter and exhibiting variations of its radius of curvature, so that, when the rotating plate is driven in rotation, the second end of each said crank follows the variations of the curvature of the cam provided in the stationary plate, thus actuating the rotation of the associated cam and, therefore, causing a variation of the spacing.

14. A machine according to claim 5, wherein the first transfer means comprises at least one first arm of which a first end supports as many preform-gripping means as there are cavities in one of said molds, the spacing between the centers of two successive gripping devices being identical to the spacing between the longitudinal axes of two successive cavities in a single mold.

15. A machine according to claim 5, further comprising second transfer means designed to unload containers from the molds.

16. A machine according to claim 15, wherein the second transfer devices comprise at least one second arm of which a first end supports as many container-gripping devices as there are cavities in one of said molds, the spacing between the centers of two successive gripping devices being identical to the space between the longitudinal axes of two successive cavities in a single mold.

17. A machine according to claim 14, further comprising:

said preform-gripping means being borne by a first support mounted so as to rotate on the first end of the first arm,

said container-gripping means being borne by a second support mounted so as to rotate on the first end of the second arm.

18. A machine according to claim 17, wherein:

the second end of the first arm is mounted on a third support rotating around an axis parallel to that of the rotating conveyor supporting the molds,

the first end of the second arm is mounted on a fourth support rotating around an axis parallel to that of the rotating conveyor supporting the molds, and

said machine comprises means for ensuring that one of the first and second arm executes movements of rotation and translational motion in relation to their respective rotating supports.

19. A machine according to claim 18, wherein the rotational movements of the first support of the preform-gripping means and of the second support of the container-gripping means at the first end of one of the first and the second arm are controlled by a structure integral with the respective rotating support.

20. A machine according to claim 18, wherein the means ensuring that the first and/or second arm execute movements of rotation and traverses translational motion in relation to their respective rotating support, and/or the means ensuring that the support of each gripping device executes rotational movements in relation to its respective arm are constituted by cams supported by the respective rotating support and which act on additional devices made integral with the respective arm.

21. A machine according to claim 6, further comprising

a linear heat-processing device associated with an endless chain of turning devices extending between two wheels, in which two successive turning devices are spaced apart by a first distance, and

wherein the spacing-modification device constituted by a rotating plate comprising on its circumference alternating preform-retention stationary elements and mobile elements is positioned beneath one of these wheels and coaxial with it, is driven in conjunction with said wheel, and is configured so as to be usable to support the preforms at least one of the following:

during the mold-insertion step, and

between the mold-opening step and the moment they are grasped by the first transfer means.

22. A machine according to claim 21, wherein the spacing-modification means are arranged to ensure that the stationary and mobile preform-retention elements are spaced apart by the first distance, in at least one of the following areas:

the area of preform insertion in the molds, and

the area of preform removal from the molds.

23. A machine according to claim 6, further comprising a circular heat-conditioning device along with an endless chain of turning devices borne by a rotating conveyor, in which two successive turning devices are spaced apart by a first distance, and wherein the spacing-modification device formed by the rotating plate, comprising on its circumference alternating stationary and mobile preform-retention elements, is positioned on the circumference of the rotating conveyor to grasp and support the preforms after they are removed from the mold and until they are grasped by the second device.