Pattern detecting method, pattern detecting apparatus, projection exposing apparatus using the same and exposure system
First Claim
1. A method of detecting a pattern image of each of a plurality of patterns on the surface of an object, comprising the steps of:
- applying light emitted from either a light source including a wide wavelength or a light source including a plurality of monowavelengths to said object, said object having a layered structure which includes a plurality of layers, wherein at least a part of the uppermost layer of said object is optically transparent;
effectively varying spectral illumination intensity characteristics of the light emitted from said light source depending on information about both the layered structure of said object and a material of said object to obtain a desired spectral illumination intensity; and
detecting a pattern image of each of said patterns as either a one-dimensional or a two-dimensional image based on light reflected from said object.
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Accused Products
Abstract
A method and apparatus is disclosed for detecting a pattern image of each of a plurality of patterns on the surface of an object. Light emitted from either a light source including a wide wavelength or a light source including a plurality of monowavelengths is applied to the object. The object includes a layered structure having a plurality of layers, wherein at least a part of an uppermost layer of the object is optically transparent. Spectral illumination intensity characteristics of the light emitted from the light source is varied, depending on information about both the layered structure of the object, and a material of the object to obtain a desired spectral illumination intensity, and a pattern image of each of patterns is detected as either a one-dimensional or a two-dimensional image based on light reflected from the object.
57 Citations
33 Claims
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1. A method of detecting a pattern image of each of a plurality of patterns on the surface of an object, comprising the steps of:
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applying light emitted from either a light source including a wide wavelength or a light source including a plurality of monowavelengths to said object, said object having a layered structure which includes a plurality of layers, wherein at least a part of the uppermost layer of said object is optically transparent; effectively varying spectral illumination intensity characteristics of the light emitted from said light source depending on information about both the layered structure of said object and a material of said object to obtain a desired spectral illumination intensity; and detecting a pattern image of each of said patterns as either a one-dimensional or a two-dimensional image based on light reflected from said object. - View Dependent Claims (2, 3, 4, 5, 6)
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7. A method of detecting a pattern image of each of a plurality of patterns on a surface of an object, comprising the steps of:
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applying light emitted from either a light source including a wide wavelength or a light source including a plurality of monowavelengths to said object, said object having a layered structure which includes a plurality of patterns, wherein at least a part of an uppermost layer of said object is optically transparent; substantially focusing the light emitted from said light source and reflected from said object on a light separator so as to spectrally separate the light in a predetermined spectral direction; focusing light reflected from said object through said light separator on a detector so as to form an image in a pattern detecting direction orthogonal to said predetermined spectral direction in which the patterns separated by said light separator are spectrally separated; and detecting, by said detector, the spectrally separated patterns as spectral one-dimensional images. - View Dependent Claims (8, 9, 10)
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11. A device for detecting a pattern image of each of a plurality of patterns on the surface of an object, comprising:
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a light source for emitting one of a light including a wide wavelength and a light effectively including a plurality of monowavelengths; an illuminating device for irradiating said object using light emitted from said light source, said object having a layered structure which includes a plurality of layers, wherein at least a part of the uppermost layer of said object is optically transparent to light emitted from said light source; a pattern detector for detecting each pattern on the surface of said object using the light reflected from said object; apparatus for varying spectral illumination intensity characteristics of the light emitted from said light source depending on information about both the layered structure of said object and a material of said object to thereby obtain a desired spectral illumination intensity; and an image-forming optical system for detecting a pattern image of said object irradiated with the light at said desired illumination intensity as either a one-dimensional or a two-dimensional image. - View Dependent Claims (12, 13, 14, 15, 16)
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17. A device for detecting a pattern image of each of a plurality of patterns on the surface of an object, comprising:
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a light source for emitting one of a light including a wide wavelength and a light effectively including a plurality of monowavelengths; an illuminating device for irradiating said object with light emitted from said light source; a pattern detector for detecting each pattern on the surface of said object using light reflected from said object; an optical system for focusing light reflected from said object on a light separator; said light separator, which includes a diffraction grating and is disposed in a position between said object and said optical system, separates light reflected from said object; a non-rotation symmetry image-focusing system for focusing each of said patterns formed by light reflected from said object through said light separator with respect to a pattern detecting direction orthogonal to each of directions in which the patterns separated by said light separator are spectrally separated and for setting each pattern to a state in which said object subjected to the spectral process has been non-imaged, with respect to the light separating direction; a two-dimensional image sensor for detecting spectral one-dimensional images based on patterns focused by said non-rotation symmetry image-focusing system; and a processing circuit for electrically processing the images obtained by said two-dimensional image sensing device. - View Dependent Claims (18, 19, 20)
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21. A projection exposing device comprising:
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a mask for an original image; an exposure illumination system for applying illumination to a pattern drawn on said mask; a projection optical system illuminated by said exposure illumination system and for projecting light transmitted through said mask onto an object to be exposed and exposing the object to said light; a movable stage having the object mounted thereon; a pattern detecting unit for detecting a position of a pattern on the object; alignment apparatus for aligning said mask relative to the object depending on the detected position of said pattern on said object; a light source for emitting a light including a wide wavelength or effectively including a plurality of monowavelengths; illuminating apparatus for irradiating an alignment pattern on said object with the light emitted from said light source, said object is comprised of a layered structure having a plurality of layers, wherein an uppermost layer of said object has at least an optically-transparent part; pattern detecting apparatus for detecting the alignment pattern on the surface of said object using light reflected from said alignment pattern; means for effectively varying spectral illumination intensity characteristics of the light emitted from said light source depending on information about both the layered structure of said object and a material of said object to thereby obtain a desired spectral illumination intensity; and an image-forming optical system, disposed in an optical path of the light, for detecting a pattern image of said object irradiated with the light at said desired illumination intensity as either a one-dimensional or a two-dimensional image. - View Dependent Claims (22, 23, 24, 25, 26, 27, 28, 29, 30)
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31. An exposing system comprising:
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a projection exposing device which includes; an exposure illumination system for applying illumination to a pattern drawn on an original-image mask; a projection optical system illuminated by said exposure illumination system and for projecting light transmitted through said mask onto an object to be exposed and exposing the object to said light, a movable stage having the object mounted thereon, a pattern detection system for detecting a position of a pattern on the object, and alignment apparatus for aligning said mask relative to the object depending on the position of said pattern on the object; a pattern detecting unit for setting an object, before and after being exposed to the light by said projection exposing device, as said object, irradiating said object with the light emitted from either a light source including a wide wavelength or a light source effectively including a plurality of monowavelengths and detecting a pattern on the surface of said object using the light reflected from said object; a device for forming a light-sensitive layer on said object to be exposed; a unit for developing the light-sensitive layer exposed to the light by said projection exposing device; a device for etching said developed light-sensitive layer on said object; and a control device for feeding back pattern position information about alignment, which has been detected by said pattern detecting unit, to said light-sensitive layer forming device or said developing unit or said etching device, or feeding back or feeding forward pattern position information to said projection exposing device. - View Dependent Claims (32, 33)
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Specification