Motion controller with remote linking

• US 5,689,161 A
• Filed: 12/09/1996
• Issued: 11/18/1997
• Est. Priority Date: 06/30/1993
• Status: Expired due to Term

• Current Assignee: Allen-Bradley Company (Rockwell Automation, Inc.)
• Original Assignee: Allen-Bradley Company (Rockwell Automation, Inc.)
• Inventors: Halpert, David E., Fugere, Michael A.
• Primary Examiner(s): Sircus, Brian
• Application Number:
  US08/763,450
• Time in Patent Office: 344 Days
• Field of Search: 318/560-575, 318/625, 318/41, 318/49, 318/52, 318/85
• US Class Current: 318/563
• CPC Class Codes: G05B 19/416 characterised by control of velocity, acceleration or deceleration G05B19/19 takes precedence
• CPC Class Codes: G05B 2219/31094 Data exchange between modules, cells, devices, processors
• CPC Class Codes: G05B 2219/31136 Name of bus, canbus, controller area network
• CPC Class Codes: G05B 2219/34208 Motion controller
• CPC Class Codes: G05B 2219/34406 Effect of computer, communication delay in real time control
• CPC Class Codes: G05B 2219/36031 Programming in assembler, machine or high level language
• CPC Class Codes: G05B 2219/42186 Master slave, motion proportional to axis
• CPC Class Codes: G05B 2219/45054 Handling, conveyor
• CPC Class Codes: G05B 2219/49387 Limiting scanning region
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

Multiple motion controllers for controlling servo motors are connected by a digital communications link so that controlled axes of the motion controllers may be slaved together regardless of their physical proximity. A given controller broadcasts position or command signals on the communications link in response to a request report message from any other controller. A second request report message may stop the broadcasting to conserve link capacity. Time shifting implicit in the link messages is corrected by estimating the velocity of the master axis and extrapolating the position to the local axes'"'"' time of updating.

Claims

1. A motion controller operating in conjunction with a servo motor unit having a shaft, the motor receiving motor commands from the motion controller controlling a motion of the shaft, a shaft sensor providing a position signal indicating the position of the motor shaft, and an asynchronous link for communicating messages including axis position report messages, the motion controller comprising:

a position signal input for receiving the position signal from the shaft sensor;

a control means responsive to the received position signal for providing the motor commands controlling the motion of the motor shaft, the control means having a local clock for time stamping the axis position report messages received over the asynchronous link;

an asynchronous link transceiver for receiving and transmitting messages on the asynchronous link;

an address generator for producing a numerical address uniquely identifying the position signal input and the motion controller; and

a message generator communicating with the asynchronous link transceiver and address generator for periodically transmitting the position signal.

2. A motion controller operating in conjunction with a servo motor unit, the latter having a shaft, the motor receiving motor commands from the motion controller controlling a motion of the shaft, a shaft sensor which may provide a position of the motor shaft, and an asynchronous link for communicating messages including axis position report messages, the motion controller comprising:

a control means responsive to the received position signal for providing the motor commands controlling the motion of the motor shaft;

a position signal input for receiving the position signals from the shaft sensor;

a control means responsive to the received position signal for providing the motor commands controlling the motion of the motor shaft, the control means having a local clock for time stamping the axis report messages received over the asynchronous link;

an asynchronous link transceiver for receiving and transmitting messages on the asynchronous link;

a message decoder communicating with the asynchronous link transceiver for detecting a request report position message; and

a message generator communicating with the asynchronous link transceiver and message decoder for periodically transmitting the position signal only in response to the detected request report position message.

3. The motion controller of claim 2 wherein the message generator, in response to the request report position message, periodically transmits the position signal.

4. The motion controller of claim 2 including also:

an address means for assigning the position sensor with a numerical axis address; and

wherein the message transmitted by the message generator includes the numerical axis address.

5. A motion controller operating in conjunction with a servo motor unit, the motor having a shaft, the motor receiving motor commands from the motion controller controlling a motion of the shaft, a shaft sensor which may provide a first position signal indicating a position of the motor shaft, and an asynchronous link for communicating messages including axis position report messages the motion controller comprising:

a position signal input for receiving the first position signal from the shaft sensor;

an asynchronous link transceiver for receiving and transmitting messages on the asynchronous link;

an address means for assigning the shaft sensor with a first predetermined axis address;

a message decoder communicating with the asynchronous link transceiver for detecting, first, a request report position message, and second, a second position signal having a second predetermined axis address;

a message generator communicating with the asynchronous link transceiver and the message decoder for periodically transmitting the first position signal on the asynchronous link indicating the motion of the motor shaft in response to the detected request report position message wherein the position signal transmitted by the message generator includes the first predetermined axis address; and

a control means responsive to the first position signal and to the second position signal detected by the decoder having the second predetermined axis address to generate the motor commands controlling the motion of the motor shaft, the control means having a local clock for time stamping axis position report messages received over the asynchronous link.