Power structure construction (DC bus cross straps)

• US 5,694,301 A
• Filed: 05/02/1996
• Issued: 12/02/1997
• Est. Priority Date: 05/02/1996
• Status: Expired due to Term

• Current Assignee: FCA US LLC (Stellantis NV)
• Original Assignee: Chrysler Corporation (Stellantis NV)
• Inventors: Donegan, Kevin J., Hartzell, Dennis E., Millas, Gary P.
• Primary Examiner(s): Picard, Leo P.
• Assistant Examiner(s): Dinkins, Anthony
• Application Number:
  US08/641,925
• Time in Patent Office: 579 Days
• Field of Search: 361/830, 361/825, 361/811, 361/775, 361/274.3, 361/289, 361/541, 361/763, 361/306.1, 361/308.1, 361/807, 174/72 B, 174/71 B, 174/88 B, 174/70 B, 174/99 B
• US Class Current: 361/830
• CPC Class Codes: H02G 5/005 Laminated bus-bars
• CPC Class Codes: Y02T 10/62 Hybrid vehicles

Abstract

A hybrid vehicle includes a power unit communicating power between a turbine alternator, flywheel and traction motor. The power unit stores, dc power in capacitors and places power on a dc bus for use in driving the induction machines. The dc bus includes two spaced buses, each of the bus members include a positive plate and a negative plate electrically insulated from one another. A conducting strap member interconnects the first and second bus members. The conducting strap member includes first and second strap plates electrically insulated from one another and secured to one another. A first of the strap plates is connected to the positive plates and a second of the strap plates is connected to the negative plates. Also included is a capacitor bank for storing DC power. The capacitor bank is connected to the DC bus by laminated brackets carrying positive and negative signals.

Claims

1. A bus assembly comprising:

first and second bus members spaced from one another, each of said bus members including a positive plate and a negative plate electrically insulated from one another;

a conducting strap member interconnecting said first and second bus members;

said conducting strap member including first and second strap plates electrically insulated from one another and secured to one another, a first of said strap plates connected to said positive plates and a second of said strap plates connected to said negative plates.

2. An assembly as set forth in claim 1 wherein said strap plates are comprised of generally planar, wide thin sheets of material of complementing contour, sandwiched against one another.

3. An assembly as set forth in claim 2 further including an insulation sheet of material laminated between said first and second strap plates.

4. An assembly as set forth in claim 3 wherein said first and second strap plates include first and second ends, and said first strap plate including planar contact pads extending outwardly from each end.

5. An assembly as set forth in claim 4 wherein said second plate includes parallel contact pads including a shoulder formed therein off setting said contact pads from said second planar strap plate so that said contact pads of said first and second plates are coplanar when assembled.

6. An assembly as set forth in claim 5 wherein said bus members include bus contact pads extending along at least one side of each of said bus members.

7. An assembly as set forth in claim 6 wherein said bus contact pads extend along two opposing sides of each of said bus members and connected to a plurality of conducting strap members.

8. An assembly as set forth in claim 7 wherein each of said strap plates are formed of aluminum material with gold plating.

9. An assembly as set forth in claim 4 wherein said contact pads are symmetrically positioned on the ends of said first plate.

10. An assembly as set forth in claim 5 wherein each of said plates include a center contact pad extending from one end and a pair of spaced contact pads extending from the other end, the center contact pad of said first plate extending between the spaced contact pads of said second plate.

11. A bus assembly comprising:

a bus member including a positive plate and a negative plate electrically insulated from one another;

a bank of capacitors adjacent said bus member;

at least one conducting bracket member interconnecting said bus member and said capacitors;

said conducting bracket member including first and second plates electrically insulated from one another and secured to one another, a first of said plates connected to said positive plate and a second of said plates connected to said negative plate.

12. An assembly as set forth in claim 11 wherein said plates are comprised of generally planar, wide thin sheets of material of complementing contour, sandwiched against one another.

13. An assembly as set forth in claim 12 further including an insulation sheet of material laminated between said first and second plates.