Preform or matrix tubular structure for casing a well

• US 5,695,008 A
• Filed: 11/03/1995
• Issued: 12/09/1997
• Est. Priority Date: 05/03/1993
• Status: Expired due to Term

• Current Assignee: Philippe Nobileau
• Original Assignee: Drillflex Co.
• Inventors: Gueguen, Jean-Marie, Signori, Frederic, Saltel, Jean-Louis, Bertet, Eric
• Primary Examiner(s): Tsay, Frank
• Application Number:
  US08/545,688
• Time in Patent Office: 767 Days
• Field of Search: 166/105, 166/187, 166/277, 166/195, 264/323, 264/570
• US Class Current: 166/187
• CPC Class Codes: D04C 1/06 Braid or lace serving particular purposes
• CPC Class Codes: D10B 2505/02 Reinforcing materials; Prepregs
• CPC Class Codes: E21B 17/00 Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
• CPC Class Codes: E21B 29/10 Reconditioning of well casings, e.g. straightening
• CPC Class Codes: E21B 36/00 Heating, cooling or insulating arrangements for boreholes or wells, e.g. for use in permafrost zones
• CPC Class Codes: E21B 43/105 Expanding tools specially adapted therefor

Abstract

The tubular structure comprises at least a braid of flexible strands (10) comprising fibers (100) that cross over with a certain amount of play so that the structure is capable of expanding radially while shrinking axially when pressure is applied to the inside of the preform or the matrix.

Claims

1. An assembly comprising a radially expandable tubular preform for casing a well and a recoverable matrix serving as a tool for expanding the preform, wherein

a) said preform possesses an inside and a wall of composite material formed by a resin that is fluid and settable, said resin confined between an inner skin and an outer skin of elastic material, within which there is embedded a tubular structure of flexible strands crossing over one another, enabling it to expand radially while shrinking axially under the effect of pressure being applied to the inside of the preform;

and

b) said matrix initially secured to the preform includes an inflatable sleeve inside the preform into which it is possible to inject a fluid under pressure in such a manner as to press the matrix radially against the inside wall of the preform causing both the sleeve and the preform to expand radially, said matrix being suitable for being torn off at the end of the operation after the preform has set.

2. An assembly according to claim 1, wherein said tubular structure of said preform comprises:

a braid of flexible strands made up of fibers and includes two series of strands that cross over one another symmetrically relative to a longitudinal axis of the tubular structure, the strands in each series being parallel to one another.

3. An assembly according to claim 2, wherein said preform is in its radially contracted state, each of said series of strands forms an acute angle lying in a range 10°

to 30° and

preferably about 20°

relative to the longitudinal axis.

4. An assembly according to claim 2 or 3, wherein said preform is in its radially expanded state, each of said series of strands forms an acute angle lying in a range 50°

to 70°

relative to the longitudinal axis.

5. An assembly according to claim 2, wherein said strands are flat, taking a form of tapes.

6. An assembly according to claim 2, wherein said preform possesses a plurality of braided strand structures engaged coaxially within one another.

7. An assembly according to claim 1, wherein said preform is sufficiently flexible to be capable of being folded up longitudinally when it is in its radially contracted state.

8. An assembly according to claim 1, wherein said outer skin of the preform possesses patterns in relief.

9. An assembly according to claim 1, wherein said inflatable sleeve is fitted with a tube for feeding fluid inside of the sleeve.

10. An assembly according to claim 1, wherein said matrix is fixed to the preform by severable link elements.

11. An assembly according to claim 1, wherein said sleeve also possessing a tubular structure made up of flexible strands crossing over one another.

12. An assembly according to claim 11, wherein at least one of the strands of the sleeve is replaced by electrically conductive wire enabling the preform to be heated for polymerization purposes, when said wire is connected to a source of electrical current.