Setpoint limiting for thermostat, with tamper resistant temperature comparison

• US 5,697,552 A
• Filed: 05/30/1996
• Issued: 12/16/1997
• Est. Priority Date: 05/30/1996
• Status: Expired due to Fees

• Current Assignee: Arthur L. Steadman Jr, Thomas K. Mchugh
• Original Assignee: Arthur L. Steadman Jr, Thomas K. Mchugh
• Inventors: Steadman, Arthur L. Jr., McHugh, Thomas K.
• Primary Examiner(s): Wayner, William E.
• Application Number:
  US08/655,721
• Time in Patent Office: 565 Days
• Field of Search: 236/46 R, 236/78 D, 236/78 B, 165/270, 62/229, 62/158, 374/169
• US Class Current: 236/78.00B
• CPC Class Codes: G05D 23/1904 variable in time
• CPC Class Codes: G05D 23/24 the sensing element having a resistance varying with temperature, e.g. a thermistor

Abstract

A thermostat for heating or cooling, operative to maintain an indoor air temperature to a limited setpoint range, is provided with a comparison circuit to prevent tampering intended to exceed a setpoint limit. A first temperature sensor responds to ambient air temperature and can include a first thermistor. A second thermistor is partly thermally isolated from the air, and senses a reference temperature that lags temperature changes in the ambient air. The two thermistors form a voltage divider coupled to one input of a differential amplifier comparator, the other input of which is coupled to a fixed voltage reference. When the ambient and reference temperatures exceed a predetermined temperature difference, the differential amplifier operates a relay that breaks a circuit including the contacts. This occurs when locally cooling the ambient air to generate a spurious call for heat (or vice versa). Two differential comparators can be included to sense positive or negative differences between the ambient and reference temperatures, and can be set to respond to different temperature differences using jumpers. A third temperature sensor can be similarly coupled to a low temperature responsive differential comparator that inhibits operation of the tamper-resistant circuit at an absolute low safety threshold temperature (i.e., to permit a call for heat), and/or coupled to a high temperature responsive comparator, to block a call for heat redundantly, above a high temperature threshold.

Claims

1. An apparatus for a thermostat operable to generate a signal calling for at least one of heating and cooling, for maintaining a temperature of indoor air to be heated or cooled to maintain a setpoint temperature defined by the thermostat, comprising:

a first temperature sensor responsive to an ambient temperature of the air;

switching means responsive to the first temperature sensor, the switching means normally generating the signal calling for said one of said heating and cooling when the ambient temperature and the setpoint temperature differ such that the ambient temperature is to be changed to approach the setpoint temperature;

a second temperature sensor partly thermally insulated from the air, whereby changes in the reference temperature lag corresponding changes in the ambient temperature, the second temperature sensor thereby sensing a reference temperature;

means for comparing the ambient temperature and the reference temperature, and disabling the switching means when the reference temperature differs from the ambient temperature by a predetermined amount, whereby the thermostat is insensitive to local cooling or heating of the ambient air for generating a call for heating or cooling, respectively.

2. The apparatus of claim 1, further comprising a setpoint control operable for manually adjusting the setpoint temperature, the setpoint control having at least one limiting endpoint temperature at which the switching means is operated.

3. The apparatus of claim 2, further comprising a third temperature sensor coupled to a low temperature comparator for determining a low safety threshold temperature associated with the thermostat, the low temperature comparator being operable to inhibit the means for comparing from disabling the switching means at a low temperature safety threshold.

4. The apparatus of claim 1, wherein the first temperature sensor comprises a bimetal thermally responsive switch and a first thermistor, both the thermally responsive switch and the first thermistor sensing the ambient temperature.

5. The apparatus of claim 4, wherein the second temperature sensor comprises a second thermistor, the first and second thermistors being coupled in series between reference voltages to provide a voltage divider coupled to one input of a first differential amplifier, a second input of the differential amplifier being coupled to a first fixed voltage reference, the differential amplifier providing an output for disabling the switching means.

6. The apparatus of claim 5, further comprising a second differential amplifier coupled to the first and second thermistors and to a second fixed voltage reference, the first and second differential amplifiers having opposite input polarities, whereby the first and second differential amplifiers provide an output signal for disabling the switching means when the ambient temperature and the reference temperature differ by a predetermined amount in opposite directions, respectively.

7. The apparatus of claim 6, further comprising logic gating coupled to outputs of the first and second differential amplifiers for disabling the switching means as a function of outputs of the first and second differential amplifiers.

8. The apparatus of claim 7, further comprising a relay and a relay driver responsive to the logic gating, the relay having contacts in series with the bimetal switch for opening a circuit including the bimetal switch whereby the switching means is disabled.

9. The apparatus of claim 6, further wherein the first and second fixed voltage references are selectable by selection of resistance, and wherein the predetermined amount is thereby settable to different amounts in said opposite directions.

10. The apparatus of claim 5, wherein the first and second temperature sensors are coupled to a pair of comparators, respectively operable to detect a positive temperature difference and a negative temperature difference between the first and second temperature sensors, and further comprising a third temperature sensor coupled to a second pair of comparators operable to detect absolute temperatures of the third temperature sensor above and below predetermined absolute temperature setpoints.

11. The apparatus of claim 10, wherein the predetermined absolute temperature setpoints include a high temperature cutoff substantially equal to an upper limit setpoint of the thermostat and a low temperature circuit inhibit temperature, one of the second pair of comparators sensing the high temperature cutoff being coupled to the switching means for preventing generation of the signal calling for heating, and another of the second pair of comparators sensing a low temperature safety temperature, and enabling operation of the thermostat to generate the signal calling for heating, regardless of the temperature difference of the first and second temperature sensors.