Methods and apparatus for surgical cutting

• US 5,697,909 A
• Filed: 06/02/1995
• Issued: 12/16/1997
• Est. Priority Date: 01/07/1992
• Status: Expired due to Term

• Current Assignee: ArthroCare Corporation (Smith & Nephew PLC)
• Original Assignee: ArthroCare Corporation (Smith & Nephew PLC)
• Inventors: Eggers, Philip E., Thapliyal, Hira V.
• Primary Examiner(s): MENDEZ, MANUEL A
• Application Number:
  US08/446,767
• Time in Patent Office: 928 Days
• Field of Search: 604/49, 604/22, 604/114, 606/27, 606/28, 606/29, 606/32, 606/33, 606/34, 606/35, 606/37, 606/39, 606/40, 606/41, 606/45, 606/48, 606/49, 606/50, 606/47
• US Class Current: 604/114
• CPC Class Codes: A61B 18/12 by passing a current through the tissue to be heated, e.g. high-frequency current
• CPC Class Codes: A61B 18/1206 Generators therefor
• CPC Class Codes: A61B 18/1402 Probes for open surgery
• CPC Class Codes: A61B 18/148 having a short, rigid shaft for accessing the inner body transcutaneously, e.g. for neurosurgery or arthroscopy
• CPC Class Codes: A61B 18/1482 having a long rigid shaft for accessing the inner body transcutaneously in minimal invasive surgery, e.g. laparoscopy
• CPC Class Codes: A61B 18/1485 having a short rigid shaft for accessing the inner body through natural openings
• CPC Class Codes: A61B 18/149 bow shaped or with rotatable body at cantilever end, e.g. for resectoscopes, or coagulating rollers
• CPC Class Codes: A61B 18/1492 having a flexible, catheter-like structure, e.g. for heart ablation A61B18/1477 takes precedence
• CPC Class Codes: A61B 2017/00026 Conductivity or impedance, e.g. of tissue
• CPC Class Codes: A61B 2017/00084 Temperature
• CPC Class Codes: A61B 2017/00097 one of the thermometric elements being an electrode or the heating element
• CPC Class Codes: A61B 2017/00101 using an array of thermosensors
• CPC Class Codes: A61B 2017/00247 Making holes in the wall of the heart, e.g. laser Myocardial revascularization
• CPC Class Codes: A61B 2017/00292 mounted on or guided by flexible, e.g. catheter-like, means
• CPC Class Codes: A61B 2017/003 Steerable
• CPC Class Codes: A61B 2017/22001 Angioplasty, e.g. PCTA
• CPC Class Codes: A61B 2017/22038 with a guide wire
• CPC Class Codes: A61B 2018/00029 open
• CPC Class Codes: A61B 2018/0016 Energy applicators arranged in a two- or three dimensional array
• CPC Class Codes: A61B 2018/00178 Electrical connectors
• CPC Class Codes: A61B 2018/00196 : reciprocating lengthwise
• CPC Class Codes: A61B 2018/00392 : Transmyocardial revascularisation
• CPC Class Codes: A61B 2018/00577 : Ablation
• CPC Class Codes: A61B 2018/00583 : Coblation, i.e. ablation using a cold plasma
• CPC Class Codes: A61B 2018/00601 : Cutting
• CPC Class Codes: A61B 2018/00642 : with feedback, i.e. closed loop control
• CPC Class Codes: A61B 2018/0066 : without feedback, i.e. open loop control
• CPC Class Codes: A61B 2018/00678 : upper
• CPC Class Codes: A61B 2018/00726 : Duty cycle
• CPC Class Codes: A61B 2018/00761 : Duration
• CPC Class Codes: A61B 2018/00791 : Temperature
• CPC Class Codes: A61B 2018/00797 : measured by multiple temperature sensors
• CPC Class Codes: A61B 2018/00821 : measured by a thermocouple
• CPC Class Codes: A61B 2018/00827 : Current
• CPC Class Codes: A61B 2018/00875 : Resistance or impedance
• CPC Class Codes: A61B 2018/00886 : Duration
• CPC Class Codes: A61B 2018/1213 : creating an arc
• CPC Class Codes: A61B 2018/124 : switching the output to different electrodes, e.g. sequentially
• CPC Class Codes: A61B 2018/126 : bipolar
• CPC Class Codes: A61B 2018/1273 : including multiple generators in one device
• CPC Class Codes: A61B 2018/1407 : Loop
• CPC Class Codes: A61B 2018/1467 : using more than two electrodes on a single probe
• CPC Class Codes: A61B 2018/1472 : for use with liquid electrolyte, e.g. virtual electrodes
• CPC Class Codes: A61B 2018/162 : located on the probe body
• CPC Class Codes: A61B 2090/378 : using ultrasound
• CPC Class Codes: A61B 2218/002 : Irrigation
• CPC Class Codes: A61B 2218/007 : Aspiration
• CPC Class Codes: A61F 2/2493 : Transmyocardial revascularisation [TMR] devices
• CPC Class Codes: A61M 25/0133 : Tip steering devices
• CPC Class Codes: A61M 25/0147 : with movable mechanical means, e.g. pull wires
• CPC Class Codes: A61M 25/0158 : with magnetic or electrical means, e.g. by using piezo materials, electroactive polymers, magnetic materials or by heating of shape memory materials
• CPC Class Codes: A61N 1/05 : for implantation or insertion into the body, e.g. heart electrode A61N1/06 takes precedence
• CPC Class Codes: A61N 1/403 : for thermotherapy, e.g. hyperthermia

Abstract

An electrosurgical probe comprises a shaft having an electrode array at its distal end and a connector at its proximal end. The array includes a plurality of isolated electrode terminals, and an electrosurgical power supply is provided with a multiplicity of independently limited or controlled current sources and a connector. The electrosurgical probe and the power supply may be connected through their respective connectors so that the independent current sources are connected to individual electrode terminals. In other configurations, the probe includes a single electrode terminal spaced from a return electrode such that when the electrode terminal is brought adjacent a tissue structure immersed in electrically conductive fluid, the electrically conductive fluid completes a conduction path between the electrode terminal and the return electrode. By applying very high frequency electrical energy to the electrode terminal, target tissue may be cut or ablated while heat dissipation through low impedance paths, such as blood and normal saline, will be minimized.

Claims

1. An electrosurgical probe comprising:

a shaft having a proximal end and a distal end;

an electrode array disposed near the distal end of the shaft, said array including a plurality of electrically isolated electrode terminals secured in an electrically insulating matrix and having substantially the same applied potential; and

a connector disposed near the proximal end of the shaft for electrically coupling the electrode terminals to a high frequency voltage source;

wherein voltage is applied between each of the electrode terminals and a return electrode.

2. An electrosurgical probe as in claim 1, wherein the shaft is generally rigid over at least a portion of its length.

3. An electrosurgical probe as in claim 1, wherein the shaft is flexible over at least a portion of its length.

4. An electrosurgical probe as in claim 3, wherein the shaft is flexible over at least its distal end and further comprising means for selectively deflecting the flexible distal end.

5. An electrosurgical probe as in claim 3, wherein the isolated electrode terminals each have a contact area below 5 mm².

6. An electrosurgical probe as in claim 5, wherein the isolated electrode terminals have an area in the range from 0.001 mm² to 2 mm².

7. An electrosurgical probe as in claim 6, wherein the electrode terminal area is in the range from 0.01 mm² to 1 mm².

8. The probe of claim 1 wherein the electrode array includes at least three electrically isolated terminals having substantially the same applied potential.

9. The probe of claim 1 wherein the electrode array includes at least five electrically isolated terminals having substantially the same applied potential.

10. The probe of claim 1 wherein the insulating matrix comprises an inorganic matrix material.

11. The probe of claim 1 wherein the inorganic matrix material is selected from the group consisting essentially of glass, ceramic and glass/ceramic.

12. The probe of claim 1 wherein the output frequency of the voltage source is in the range of about 20 kHz to about 20 MHz.

13. The probe of claim 1 wherein the imposed voltage difference between the electrode terminals and the return electrode is between about 10 Volts and about 1000 Volts (RMS).

14. An electrosurgical probe as in claim 1, further comprising a common electrode on the shaft, wherein the connector also electrically couples the common electrode to the high frequency voltage source.

15. An electrosurgical probe as in claim 14, further comprising a perforate electrically non-conductive shield over the common electrode.

16. An electrosurgical probe as in claim 15, wherein the shield is spaced radially apart from the common electrode to form a capillary gap.

17. An electrosurgical probe as in claim 14, wherein the electrode array is disposed over the distal tip of the shaft.

18. An electrosurgical probe as in claim 14, wherein the return electrode is a band electrode spaced proximally of the electrode array by a distance in the range from 0.5 mm to about 25 mm.

19. An electrosurgical probe as in claim 18, wherein the electrode array has an area in the range from 0.01 mm² to 2.5 cm².

20. An electrosurgical probe as in claim 1, wherein the electrode array is disposed over a lateral surface of the shaft.

21. An electrosurgical probe as in claim 1, wherein the electrode array is arranged in a linear pattern to act as cutting blade.

22. An electrosurgical probe as in claim 1, wherein the electrode array includes at least four electrode terminals.

23. An electrosurgical probe as in claim 1, further comprising a temperature sensor located in the electrode array wherein the connector also electrically couples the temperature sensor to the high frequency voltage source.

24. An electrosurgical probe as in claim 1, wherein the electrode terminals are spaced-apart from each other by a distance in the range from about one-tenth to one terminal width.

25. An electrosurgical probe as in claim 1, wherein the electrode terminals extend distally of the distal end of the shaft by a distance in the range from 0.00 mm to 1 mm.

26. An electrosurgical probe comprising:

a shaft having a proximal end and a distal end;

an electrode array disposed near the distal end of the shaft, said array including a plurality of electrically isolated electrode terminals disposed over a contact surface;

a connector disposed near the proximal end of the shaft for electrically coupling the electrode terminals to one or more high frequency voltage sources; and

a plurality of current limiting elements coupled to each of the electrode terminals for selectively limiting or interrupting current flow to the electrode terminals.

27. The electrosurgical probe of claim 26 further comprising a return electrode on the shaft and a connector electrically coupling the return electrode to the high frequency voltage source.

28. The electrosurgical probe of claim 26 wherein the current limiting elements are inductors.

29. The electrosurgical probe of claim 26 wherein the current limiting elements are capacitors.

30. The electrosurgical probe of claim 26 wherein the current limiting elements each include a current measuring element adapted for coupling to a high frequency voltage source.

31. The electrosurgical probe of claim 26 wherein the current limiting elements limit or interrupt current to the electrode terminals based on impedance between each of the electrode terminals and the return electrode.

32. The electrosurgical probe of claim 26 wherein the current limiting elements comprise capacitors and inductors.

33. The probe of claim 32, further comprising an insulating support positioned near the distal end of the probe and comprising an inorganic matrix material, the electrode terminals being secured within the support.

34. The probe of claim 33 wherein the inorganic matrix material is selected from the group consisting essentially of glass, ceramic and glass/ceramic.

35. The electrosurgical probe of claim 26 wherein the current limiting elements comprise capacitors and resistors.

36. The electrosurgical probe of claim 26 wherein the current limiting elements comprise inductors and resistors.

37. The electrosurgical probe of claim 26 wherein the current limiting elements comprise resistors.

38. The electrosurgical probe of claim 26 wherein the current limiting elements comprise capacitors, inductors, and resistors.

39. The electrosurgical probe of claim 26 wherein capacitance, inductance and/or resistance within each current limiting element is distributed in a portion or all of the conductive path to the electrode terminals.

40. An electrosurgical probe for ablating a tissue structure at a target site comprising:

a shaft having a proximal end and a distal end with a distal tip;

at least one electrode terminal disposed near the distal end of the shaft;

a return electrode spaced from the electrode terminal;

at least one connector disposed near the proximal end of the shaft for electrically coupling the electrode terminal to a high frequency voltage source; and

wherein the electrode terminal and the return electrode are in contact with electrically conducting fluid, wherein voltage applied between the electrode terminal and the return electrode causes ablation of a tissue structure at the target site while minimizing energy dissipation to the electrically conducting fluid.

41. The probe of claim 40 further comprising an electrode array disposed at the distal end of the shaft, the electrode array comprising a plurality of electrode terminals.

42. The probe of claim 41 further comprising means for selectively limiting or interrupting current flow to one of the electrode terminals when low impedance material causes a lower impedance path between the return electrode and said one of the electrode terminals.

43. The probe of claim 40 comprising a single active electrode terminal, wherein the single active electrode terminal and the return electrode are configured to effect the electrical breakdown of tissue in the immediate vicinity of the electrode terminal when high frequency voltage is applied between the electrode terminal and the return electrode in the presence of electrically conducting liquid.

44. An electrosurgical probe for ablating a tissue structure at a target site comprising;

a shaft having a proximal end, a distal end with a distal tip;

an inorganic electrically insulating member at or near the distal end of the shaft;

at least one electrode terminal substantially surrounded by the inorganic electrically insulating member and having a tissue treatment portion;

a return electrode having an exposed fluid contact surface with a surface area substantially larger than the electrode terminal;

at least one connector disposed near the proximal end of the shaft for electrically coupling the electrode terminal to a high frequency voltage source; and

wherein the return electrode is spaced from the electrode terminal such that when the tissue treatment portion of the electrode terminal is brought adjacent a tissue structure immersed in electrically conductive fluid, the fluid contact surface of the return electrode is spaced from the tissue structure and the electrically conductive fluid completes a conduction path between the electrode terminal and the return electrode.

45. The probe of claim 44 wherein the return electrode is spaced about 0.5 mm to about 25 mm from the electrode terminal.

46. The probe of claim 44 wherein power is limited to the electrode terminal based on impedance between the electrode terminal and a return electrode spaced therefrom.

47. The probe of claim 44 wherein current or voltage is limited to the electrode terminal based on impedance between the electrode terminal and a return electrode spaced therefrom.

48. The probe of claim 44 further comprising an active current limiting element coupled to the electrode terminal and comprising an impedance sensor adapted for coupling to a high frequency voltage source.

49. The probe of claim 48 wherein the impedance sensor comprises means for measuring current flow for a given applied voltage.

50. The probe of claim 48 wherein the impedance sensor comprises a resonant series output circuit having a resonant frequency that changes with the capacitance of the load.

51. The probe of claim 48 further comprising a switch coupled to the impedance sensor for interrupting or limiting current between the electrode terminal and the return electrode when the impedance sensor indicates an impedance less than a threshold level.

52. The probe of claim 44 further comprising a passive current limiting element for limiting or interrupting current flow to the electrode terminal based on the impedance between the electrode terminal and the return electrode.

53. The probe of claim 52 wherein the passive current limiting element is selected from the group consisting essentially of inductors, capacitors, resistors and combinations thereof.

54. The probe of claim 44 further comprising a current limiting element located distal to the connector.

55. The probe of claim 44 further comprising a proximal handle coupled to the shaft, and a current limiting element located in the handle.

56. The probe of claim 44 further comprising current limiting element located within a high frequency power supply, the connector being adapted for coupling to the current limiting element.

57. The probe of claim 44 further comprising a current limiting element located within the connector.

58. The probe of claim 44 wherein the inorganic matrix member is a support matrix selected from the group consisting essentially of glass, ceramic and glass/ceramic, the electrode terminal being secured to said support matrix.

59. The probe of claim 44 wherein the electrode terminal and the return electrode are configured to effect the electrical breakdown of tissue in the immediate vicinity of the electrode terminal when high frequency voltage is applied between the electrode terminal and the return electrode in the presence of electrically conducting liquid.