Monitoring system for non-pressurized conduit

• US 5,699,049 A
• Filed: 06/28/1995
• Issued: 12/16/1997
• Est. Priority Date: 06/28/1995
• Status: Expired due to Fees

• Current Assignee: Dante Difiore
• Original Assignee: Dante Difiore
• Inventors: Difiore, Dante
• Primary Examiner(s): Hofsass, Jeffery
• Assistant Examiner(s): LIEU, JULIE BICHNGOC
• Application Number:
  US08/495,848
• Time in Patent Office: 902 Days
• Field of Search: 340/539, 340/618, 340/603, 340/604, 340/606, 340/608, 340/623, 340/624, 340/625, 340/825.69, 340/825.72, 340/616, 73/290 R, 73/305, 73/307, 137/558, 200/61.04, 200/84 R
• US Class Current: 340/618
• CPC Class Codes: E03F 2201/40 Means for indicating blockage in sewer systems
• CPC Class Codes: E03F 7/00 Other installations or implements for operating sewer systems, e.g. for preventing or indicating stoppage; Emptying cesspools
• CPC Class Codes: G01F 23/36 using electrically actuated indicating means G01F23/38 takes precedence
• CPC Class Codes: G01F 23/74 for sensing changes in level only at discrete points
• CPC Class Codes: G01M 3/2807 for pipes G01M3/2892, G01M3/30 take precedence
• CPC Class Codes: Y10T 137/8342 Liquid level responsive indicator, recorder or alarm

Abstract

Abnormal flow of liquid in a non-pressurized conduit such as a drain line of a building is detected by a liquid level sensor unit connected at a conduit location not anticipated to fill with liquid during normal flow, so that liquid backing up at such location will enter a sensor chamber of the unit to cause a liquid level sensor to signal an indicator. A monitoring system uses at least one such sensor to signal at least one local or remote indicator that indicates which sensor has detected abnormal flow. The system can monitor for short times particular drain lines suspected of experiencing abnormal flow, or can serve on a long-term basis to provide an early warning of clogging and blockage in lines selected for monitoring. Each sensor unit preferably uses a small liquid level sensor connected centrally to a mounting member that defines an annular, circumferentially extending mounting flange that can be releasably clamped in place adjacent an end region of a length of conventional pipe that is used to define the sensor chamber of the unit, to thereby provide a simple and inexpensive, easily installed and easily serviced sensor unit that can optionally house a battery and light to provide a local indication of sensed abnormal flow.

Claims

1. A method of monitoring the operation of a non-pressurized conduit through which liquid normally flows to detect abnormal flow that is characterized by a filling of an interior portion of the conduit that characteristically does not fill with liquid during normal flow of liquid through the conduit, comprising the steps of:

a) selecting a location along a length of a non-pressurized conduit through which liquid normally flows, at which selected location a portion of the interior of the conduit does not fill with liquid during normal flow of liquid through the conduit;

b) providing a length of pipe that has opposed first and second end regions with the second end region defining a generally annular end surface, and connecting the length of pipe to the conduit so that the first end region communicates with said portion of the interior of the conduit so that liquid that flows into and fills said portion of the interior of the conduit also will flow into the interior of the length of pipe during a condition of abnormal flow at the selected location;

c) providing a mounting member that defines a relatively thin, generally annular, mounting flange

     1) that extends circumferentially about a central portion of the mounting member, and

     2) that defines a side surface that is configured to seat against and matingly engage the end surface of the length of pipe;

d) providing a liquid level responsive electrical switch having a sensing portion thereof that responds differently to the presence and absence of liquid, and installing the switch on the mounting member by connecting the switch to the central portion of the mounting member;

e) positioning the mounting member with the switch installed thereon adjacent the second end region such that the sensing portion of the switch extends into the interior of the length of pipe to be subjected to the presence and absence of liquid therein and to respond thereto by providing a signal indicative of the sensed presence of liquid therein, and removably securing the mounting member in place adjacent the second end region by releasably clamping the side surface of the mounting flange into seated, mating engagement with the end surface of the length of pipe along a substantially continuous, generally circular line of contact; and

,

f) providing switch responsive indicator means for providing, in response to said signal, an indication of the sensed presence of liquid within the interior of the length of pipe, which indication serves also to indicate a condition of sensed abnormal flow within the interior of the conduit at the selected location.

2. The method of claim 1 wherein the step of providing switch responsive indicator means includes the step of providing electrical wire means for electrically interconnecting the switch and the switch responsive indicator means for electrically operating the switch responsive indicator means to provide said indication in response to said signal from the switch.

3. The method of claim 1 wherein the step of providing switch responsive indicator means includes the steps of:

a) providing and connecting to the switch an electrically operated wireless transmitter means for generating a wireless transmission in response to said signal; and

,

b) providing at a location that is remote to the switch a wireless transmission responsive indicator means for operating the indicator means at the remote location to provide said indication in response to reception of a wireless transmission from the wireless transmitter means.

4. The method of claim 1 wherein the non-pressurized conduit that is to be monitored is formed from vitreous tile, and the step of connecting the length of pipe to the conduit includes the steps of:

a) providing branch connection means in the vitreous tile conduit including a branch passage that communicates with the vitreous tile conduit at the selected location and that extends generally upwardly from the selected location;

b) providing an auxiliary length of pipe that has a length at least as long as the branch passage, and installing the auxiliary length of pipe in the branch passage

     1) so that an upper end portion of the auxiliary length of pipe extends through and is connected to an upwardly opening end region of the branch passage, and

     2) so that a lower end portion of the auxiliary length of the pipe extends to a position near the selected location; and

,

c) connecting the length of pipe to the lower end portion of the auxiliary length of pipe to position the length of pipe such that the interior of the length of pipe communicates with said portion of the interior of the conduit at the selected location.

5. The method of claim 4 wherein:

a) the step of providing switch responsive indicator means includes the step of providing electrical wire means for electrically interconnecting the switch and the switch responsive indicator means to operate the switch responsive indicator means to provide said indication in response to transmission along said wire means of the signal from the switch; and

,

b) the step of connecting the length of pipe to the lower end portion of the auxiliary length of pipe includes the step of positioning said wire means to extend through the auxiliary length of pipe so as to be ducted through the branch passage by the auxiliary length of pipe.

6. The method of claim 1 wherein the step of providing switch responsive indicator means includes the steps of:

a) providing electrically powered illumination means connected to the length of pipe; and

,

b) providing means for electrically connecting the illumination means to the switch for causing the illumination means to be lighted in response to said signal from the switch.

7. The method of claim 6 wherein the step of electrically connecting the illumination means to the switch for lighting the illumination means includes the step of connecting a battery type power source electrically in series with the switch and the illumination means for providing electrical energy to the illumination means when the switch is operated to complete a series circuit that includes the power source, the switch and the illumination means.

8. The method of claim 7 wherein the step of providing switch responsive indicator means further includes the step of providing generally cylindrical housing means connected to the length of pipe and to the illumination means for supporting the illumination means atop the length of pipe, and for defining within the generally cylindrical housing means an internal chamber for housing the battery type power source.

9. The method of claim 1 wherein the non-pressurized conduit to be monitored is a storm drain line of a building, and the step of connecting the length of pipe to the conduit includes the step of connecting the length of pipe to the storm drain line at said selected location which is located along the length of the storm drain line.

10. The method of claim 1 wherein the non-pressurized conduit to be monitored is a footer drain line that extends along the exterior of a foundation of a wall of a building, and the step of connecting the length of pipe to the conduit includes the step of connecting the length of pipe to the footer drain line at said selected location which is located along the length of the footer drain line.

11. The method of claim 10 wherein the step of connecting the length of pipe to the conduit includes the steps of:

a) providing an upwardly extending branch passage having a lower end that establishes a juncture that communicates with the footer drain line at said selected location; and

,

b) connecting the length of pipe to the upwardly extending branch to position said one of the opposed end regions of the length of pipe in communication with the interior of the footer drain line near said juncture.

12. The method of claim 1 wherein the non-pressurized conduit to be monitored is a downspout drain line through which a flow of water is ducted from a downspout of a building, and the step of connecting the length of pipe to the conduit includes the step of connecting the length of pipe to the downspout drain line at said selected location which is located along the length of the downspout drain line.

13. The method of claim 1 wherein the non-pressurized conduit to be monitored is a sanitary drain line of a building, and the step of connecting the length of pipe to the conduit includes the step of connecting the length of pipe to the sanitary drain line at said selected location which is located along the length of the sanitary drain line.

14. The method of claim 1 wherein the non-pressurized conduit to be monitored is a sink drain line through which a flow of liquid is ducted from a drain of a sink, and the step of connecting the length of pipe to the conduit includes the step of connecting the length of pipe to the sink drain line at said selected location which is located along the length of the sink drain line.

15. The method of claim 1 wherein the non-pressurized conduit to be monitored is an underground drain line of a building, and the step of connecting the length of pipe to the conduit includes the step of connecting the length of pipe to the underground drain line at said selected location which is located along the length of the underground drain line.

16. The method of claim 15 wherein said selected location is at a location along a length of a main passage of the underground drain line where an upwardly extending branch of the underground drain line has a juncture with the main passage to define a test port that can be opened to communicate with the interior of the main passage, and the step of connecting the length of pipe to the conduit includes the step of connecting the length of pipe to the upwardly extending branch of the underground drain line to position the first end region of the length of pipe in communication with the interior of the underground drain line near said juncture.

20. A monitoring system connected to a non-pressurized conduit to provide an indication of sensed abnormal flow of liquid therein, in accordance with the method of claim 1.

17. A method of monitoring a drain line of a building to detect and provide an indication of sensed abnormal flow that is characterized by a liquid filling of an interior portion of the drain line that does not fill with liquid during conditions of normal flow of liquid through the drain line, comprising the steps of:

a) selecting a location along a length of a drain line of a building through which liquid normally flows, at which selected location a portion of the interior of the drain line does not fill with liquid during normal flow of liquid through the drain line;

b) providing a length of pipe that has opposed first and second end regions with the second end region defining a generally annular end surface, and supporting the length of pipe so that the first end region communicates with said portion of the interior of the drain line so that liquid that flows into and fills said portion of the interior of the drain line also will flow into the interior of the length of pipe during a condition of abnormal flow at the selected location;

c) providing a mounting member that defines a relatively thin, generally annular, mounting flange

     1) that extends circumferentially about a central portion of the mounting member, and

     2) that defines a side surface that is configured to seat against and matingly engage the end surface of the length of pipe;

d) providing a liquid level responsive electrical switch having a sensing portion thereof that responds differently to the presence and absence of liquid, and mounting the switch on the central portion of the mounting member;

e) positioning the mounting member with the switch installed thereon

     1) such that the side surface of the mounting flange is adjacent the end surface of the length of pipe, and

     2) such that the sensing portion of the switch extends into the interior of the length of pipe to be subjected to the presence and absence of liquid therein and to respond thereto to provide a signal indicative of the sensed presence of liquid therein, and clamping the side surface into seated, mating engagement with the end surface to connect the switch to the length of pipe;

f) providing switch responsive indicator means for providing, in response to said signal, an indication of the sensed presence of liquid within the interior of the length of pipe, which indication serves also to indicate a condition of sensed abnormal flow within the interior of the drain line at the selected location.

18. The monitoring method of claim 17 wherein the step of clamping the side surface into seated, mating engagement with the end surface includes the step of clamping the side surface to the end surface along substantially the full lengths thereof so that a substantially continuous, generally circular line of seated, engaging contact is established between the side surface and the end surface.

19. The method of claim 17 wherein:

a) the step of providing a liquid level responsive switch includes the step of providing a float-operated switch having a float that is movable between a switch-non-operated position and a switch-operated position; and

,

b) the step of removably connecting the switch to the length of pipe includes the step of positioning the float of the switch to extend into said interior of said length of pipe so that said movement of the float is caused to take place within said interior of said length of pipe.

21. A method of monitoring a plurality of drain lines of a building to detect and provide an indication of sensed abnormal flow within the plurality of monitored drain lines, wherein abnormal flow is characterized by a liquid filling of an interior portion of at least one of the monitored drain lines that does not fill with liquid during conditions of normal flow of liquid therethrough, comprising the steps of:

a) selecting a location along a length of each of a plurality of drain lines of a building through which liquid normally flows, at each of which selected locations a portion of the interior of the associated drain line does not fill with liquid during normal flow of liquid through the associated drain line;

b) providing at each of the selected locations a separate associated length of pipe that has opposed first and second end regions with the second end region defining a generally annular end surface, and supporting the each of the separate associated lengths of pipe so that the first of the opposed end regions thereof communicates with said portion of the interior of the associated drain line so that liquid that flows into and fills said portion of the interior of the associated drain line also will flow into the interior of the associated length of pipe during a condition of abnormal flow at the associated selected location;

c) providing at each of the selected locations a separate associated mounting member that defines a relatively thin, generally annular, mounting flange

     1) that extends circumferentially about a central portion of the mounting member, and

     2) that defines a side surface that is configured to seat against and matingly engage the end surface of the associated length of pipe;

d) providing at each of the selected locations a separate associated liquid level responsive electrical switch having a sensing portion thereof that responds differently to the presence and absence of liquid, and mounting the switch on the central portion of the associated mounting member;

e) positioning each of the mounting members with the associated switch installed thereon

     1) such that the side surface of the associated mounting flange is adjacent the end surface of the associated length of pipe, and

     2) such that the sensing portion of the switch extends into the interior of the associated length of pipe to be subjected to the presence and absence of liquid therein and to respond thereto to provide a signal indicative of the sensed presence of liquid therein, and clamping the side surface into seated, mating engagement with the end surface to connect the switch to the associated length of pipe;

e) providing switch responsive indicator means for providing, in response to each of said signals, an indication of the sensed presence of liquid within the interior of the associated length of pipe, which indication serves also to indicate a condition of sensed abnormal flow within the interior of the associated monitored drain line.

22. A monitoring system for monitoring the operation of a non-pressurized conduit through which liquid normally flows to detect abnormal flow characterized by a backup of liquid therein, comprising:

a) elongate pipe means including a length of pipe that has opposed first and second end regions with the second end region defining a generally annular end surface, for being connecting to the conduit so that the first end region communicates with the conduit at a selected location that does not fill with liquid during normal flow of liquid through the conduit, to thereby communicate the interior of the length of pipe with the interior of the conduit at the selected location;

b) a mounting member that defines a relatively thin, generally annular mounting flange

     1) that extends circumferentially about a central portion of the mounting member, and

     2) that defines a side surface that is configured to seat against and matingly engage the end surface of the length of pipe;

c) liquid level responsive electrical switch means having a sensing portion thereof for responding responds differently to the presence and absence of liquid, and for being installed on the mounting member by being connected to a central portion of the mounting member;

d) with the mounting member having the switch installed thereon adjacent the first end region of the length of pipe such that the sensing portion of the switch extends into the interior of the length of pipe to be subjected to the presence and absence of liquid therein and to respond thereto to provide a signal indicative of the sensed presence of liquid therein;

f) clamping means for removably securing the mounting member to the length of pipe by releasably clamping the side surface of the mounting flange into seated, mating engagement with the end surface of the length of pipe along a substantially continuous, generally circular line of contact; and

,

g) switch responsive indicator means for providing an indication of sensed abnormal flow in response to said signal.

23. The monitoring system of claim 22 additionally including electrical wire means for electrically interconnecting the switch and the switch responsive indicator means for electrically operating the switch responsive indicator means to provide said indication in response to said signal from the switch.

24. The monitoring system of claim 22 additionally including electrically operated wireless transmitter means electrically connected to the switch for generating a wireless transmission in response to said signal;

and,

b) wireless transmission responsive indicator means for operating the indicator means at a location that is remote to the switch to provide said indication in response to reception of a wireless transmission from the wireless transmitter means.

25. The monitoring system of claim 22 wherein:

a) the non-pressurized conduit that is to be monitored is formed from vitreous tile;

b) branch connection means is provided for connecting with the vitreous tile conduit to define a branch passage that communicates with the vitreous tile conduit at the selected location and that extends generally upwardly from the selected location;

b) an auxiliary length of pipe is provided that has a length at least as long as the branch passage, and is installed in the branch passage

     1) so that an upper end portion of the auxiliary length of pipe extends through and is connected to an upwardly opening end region of the branch passage, and

     2) so that a lower end portion of the auxiliary length of the pipe extends to a position near the selected location; and

,

c) the length of pipe is connected to the lower end portion of the auxiliary length of pipe to position the length of pipe such that the interior of the length of pipe communicates with said portion of the interior of the conduit at the selected location.

26. The monitoring system of claim 25 additionally including electrical wire means for electrically interconnecting the switch and the switch responsive indicator means to operate the switch responsive indicator means to provide said indication in response to transmission along said wire means of the signal from the switch;

and, the said wire means extends through the auxiliary length of pipe so as to be ducted through the branch passage by the auxiliary length of pipe.

27. The monitoring system of claim 22 additionally including:

a) electrically powered illumination means connected to the length of pipe; and

,

b) means for electrically connecting the illumination means to the switch for causing the illumination means to be lighted in response to said signal from the switch.

28. The monitoring system of claim 27 additionally including battery means electrically in series with the switch and the illumination means for providing electrical energy to the illumination means when the switch is operated to complete a series circuit that includes the power source, the switch and the illumination means.

29. The monitoring system of claim 28 additionally including generally cylindrical housing means connected to the length of pipe and to the illumination means for supporting the illumination means atop the length of pipe, and for defining within the generally cylindrical housing means an internal chamber for housing the battery means.

30. The monitoring system of claim 22 wherein the non-pressurized conduit to be monitored is a storm drain line of a building.

31. The monitoring system of claim 22 wherein the non-pressurized conduit to be monitored is a footer drain line that extends along the exterior of a foundation of a wall of a building.

32. The monitoring system of claim 22 wherein the non-pressurized conduit to be monitored is a downspout drain line through which a flow of water is ducted from a downspout of a building.

33. The monitoring system of claim 22 wherein the non-pressurized conduit to be monitored is a sanitary drain line of a building.

34. The monitoring system of claim 22 wherein the non-pressurized conduit to be monitored is a sink drain line through which a flow of liquid is ducted from a drain of a sink.

35. The monitoring system of claim 22 wherein the non-pressurized conduit to be monitored is an underground drain line of a building.

36. The monitoring system of claim 35 wherein said selected location is at a location along a length of a main passage of the underground drain line where an upwardly extending branch of the underground drain line has a juncture with the main passage to define a test port that can be opened to communicate with the interior of the main passage, and the step of connecting the length of pipe to the conduit includes the step of connecting the length of pipe to the upwardly extending branch of the underground drain line to position the first end region of the length of pipe in communication with the interior of the underground drain line near said juncture.

37. The monitoring system of claim 22 wherein:

a) the liquid level responsive switch includes a float-operated switch having a float that is movable between a switch-non-operated position and a switch-operated position; and

,

b) the float of the switch extends into said interior of said length of pipe so that said movement of the float is caused to take place within said interior of said length of pipe.

38. A sensor unit for connection to a selected location of a non-pressurized conduit through which liquid normally flows, with said selected location constituting a conduit region that does not fill with liquid during normal flow of liquid through the conduit, for operating an electrical switch of the sensor unit in response to the detection of filling of the conduit region to indicate sensed abnormal flow at the selected location, comprising:

a) elongate pipe means including a length of pipe that has opposed first and second end regions with the second end region defining a generally annular end surface, for being connecting to the conduit so that the first end region communicates with the conduit at a selected location that does not fill with liquid during normal flow of liquid through the conduit, to thereby communicate the interior of the length of pipe with the interior of the conduit at the selected location;

b) a mounting member that defines a relatively thin, generally annular mounting flange

     1) that extends circumferentially about a central portion of the mounting member, and

     2) that defines a side surface that is configured to seat against and matingly engage the end surface of the length of pipe;

c) liquid level responsive electrical switch means having a sensing portion thereof for responding responds differently to the presence and absence of liquid, and for being installed on the mounting member by being connected to a central portion of the mounting member;

d) with the mounting member having the switch installed thereon adjacent the other of the the second end region of the length of pipe such that the sensing portion of the switch extends into the interior of the length of pipe to be subjected to the presence and absence of liquid therein and to respond thereto to provide a signal indicative of the sensed presence of liquid therein; and

,

f) clamping means for removably connecting the mounting member to the length of pipe by releasably clamping the side surface of the mounting flange into seated, mating engagement with the end surface of the length of pipe along a substantially continuous, generally circular line of contact.