Solid state/electromechanical hybrid relay

• US 5,699,218 A
• Filed: 01/02/1996
• Issued: 12/16/1997
• Est. Priority Date: 01/02/1996
• Status: Expired due to Term

• Current Assignee: International Controls and Measurements Corporation
• Original Assignee: Kadah, Andrew S.
• Inventors: Kadah, Andrew S.
• Primary Examiner(s): Gaffin, Jeffrey A.
• Assistant Examiner(s): HUYNH, TRANG N
• Application Number:
  US08/601,212
• Time in Patent Office: 714 Days
• Field of Search: 361/2, 361/3, 361/8, 361/13
• US Class Current: 361/13
• CPC Class Codes: H01H 2009/545 comprising a parallel semiconductor switch being fired optically, e.g. using a photocoupler,
• CPC Class Codes: H01H 9/542 Contacts shunted by static switch means

Abstract

A hybrid or combination solid state/electromechanical relay circuit combines the advantageous features of solid state and electromechanical relays but avoids their disadvantageous features. An electromechanical relay includes a coil and a pair of contacts which close in response to energization of the relay coil; this pair of contacts being coupled between the load and the ac source. The relay coil is coupled through a switch to a source of dc coil voltage and is also connected to ground. A triac has its first and second main electrodes coupled in parallel to the pair of contacts of the electromechanical relay between the ac source and the load. A capacitor has one lead connected to the first lead of the relay coil and a second lead connected to the gate of the triac. On application of power to the coil, the capacitor charges through the triac, mining it on prior to the coil voltage of the relay reaching its design pick-up voltage. Then during switch dormancy, the coil-energized relay contacts carry the load. Likewise, upon opening of the switch, the capacitor supplies gating current to the gate of the triac device prior to opening of the relay contacts. The make or break current is carried by the triac, but the steady state current is carried by the relay contacts. The capacitor can be optically coupled to and electrically isolated from the triac device, through a bi-directional LED arrangement, and either a phototransistor pilot stage or a phototriac.

Claims

1. Solid-state/electromechanical hybrid relay for connecting a power source to a load, comprising

an electromechanical relay which includes a coil and a pair of contacts which close in response to energization of said coil, said pair of contacts being coupled between said load and said power source, said coil having a first, switch terminal lead which is coupled through a switch to a source of coil voltage and a second lead which is connected to a common reference point;

a solid state switching device having first and second main electrodes coupled in parallel to the pair of contacts of said relay between said power source and said load, and a gate;

a capacitor having one lead connected to the first lead of said relay coil and a second lead connected to the gate of said solid state switching device;

such that closure of said switch supplies a momentary gating current through said capacitor to said solid state switching device to gate said solid state switching device on prior to closure of the contacts, and opening of said switch permits said capacitor to supply a momentary gating current to the gate of said solid state switching device prior to opening of said contacts and hold the solid state switching device on for a brief interval after the opening of said relay contacts.

2. The hybrid relay of claim 1 wherein said solid state switching device includes a triac device.

3. The hybrid relay of claim 2 wherein said triac device includes a power triac having first and second main electrodes and a gate, and a pilot triac having first and second main electrodes connected between the gate and second main electrode of said power triac, and a gate coupled to said capacitor.

4. The hybrid relay of claim 1 further comprising a flyback protection diode connected in parallel to said coil.

5. Solid-state/electromechanical hybrid relay for connecting a power source to a load, comprising

an electromechanical relay which includes a coil and a pair of contacts which close in response to energization of said coil, said pair of contacts being coupled between said load and said power source;

said coil having a first lead coupled through a switch to a source of coil voltage and a second lead connected to a common reference;

a solid state switching device having first and second main electrodes coupled in parallel to the pair of contacts of said relay between said power source and said load, and a gate;

a capacitor and a photoemitter connected in series between the first and second leads of said coil;

a photodetector device optically coupled to said photoemitter and having an output that is coupled to the gate of said solid state switching device, such that closure of said switch causes said capacitor to charge through said photoemitter and opening of said switch means causes said capacitor to discharge through said photoemitter such that on opening and closing of said switch gating current appears momentarily on the gate of said solid state switching device and that the solid state switching device is conducting at the times that the relay contacts close or open, but remains off otherwise.

6. The hybrid relay of claim 5 wherein said solid state switching device includes a triac device.

7. The hybrid relay of claim 6 wherein said photodetector device includes a phototransistor optically coupled to said photoemitter and having an output electrode, and an SCR bridge comprising a diode bridge having four ports, with two of said ports being coupled respectively to the second main electrode and the gate of said triac device, and an SCR having an anode and a cathode respectively coupled to the other two ports of said diode bridge and a gate coupled to the output electrode of said phototransistor.

8. The hybrid relay of claim 5 wherein said photoemitter includes a pair of LEDs connected in antiparallel.

9. The hybrid relay of claim 5 wherein said photoemitter includes a diode bridge having a pair of ac inputs connected respectively to said capacitor and to one of the leads of said coil, and positive and negative dc outputs;

and an LED having an anode and a cathode respectively coupled to said dc outputs.

10. The hybrid relay of claim 5 wherein said photodetector includes a phototriac having a pair of main electrodes, and being optically coupled to said photoemitter, said main electrodes being respectively coupled to the second main electrode and gate of said solid state switching device.

11. Solid-state/electromechanical hybrid relay for connecting an ac power source to a load, comprising

an electromechanical relay which includes a coil and a pair of contacts which close in response to energization of said coil, said pair of contacts being coupled between said load and said ac source;

said coil having a first lead coupled through a switch to a source of coil voltage and a second lead connected to a common reference;

a phototriac device having first and second main electrodes coupled in parallel to the pair of contacts of said relay between said ac source and said load;

a capacitor and a photoemitter connected in series between the first and second leads of said coil;

said phototriac device being optically coupled to said photoemitter, such that closure of said switch causes said capacitor to charge through said photoemitter and opening of said switch causes said capacitor to discharge through said photoemitter such that upon opening and closing of said switch said phototriac device is gated on and that the phototriac device is momentarily conducting at the times that the relay contacts close or open.

12. Solid-State/electromechanical hybrid relay for connecting an ac power source to a load, comprising

an electromechanical relay which includes a relay coil and a pair of contacts which close in response to energization of said coil, said pair of contacts being coupled between said load and said ac source;

said relay coil having a first lead coupled through a switch to a source of coil voltage and a second lead connected to a common reference;

a SIDAC device having first and second electrodes coupled in parallel to the pair of contacts of said relay between said ac source and said load;

a capacitor and a primary coil of a pulse transformer connected in series between the first and second leads of said relay coil; and

a secondary coil of said pulse transformer being coupled across the first and second electrodes of said SIDAC device, and actuating said SIDAC on momentarily when said switch is closed and when the latter is opened.

13. Solid-state/electromechanical hybrid relay for connecting an ac power source to a load, comprising

an electromechanical relay which includes a relay coil and a pair of contacts which close in response to energization of said coil, said pair of contacts being coupled between said load and said ac source;

said relay coil having a first lead coupled through a switch to a source of coil voltage and a second lead connected to a common reference;

a triac device having a gate electrode and having first and second electrodes coupled in parallel to the pair of contacts of said relay between said ac source and said load;

a capacitor and a primary coil of a pulse transformer connected in series between the first and second leads of said relay coil; and

a secondary coil of said pulse transformer being coupled to the gate electrode and to one of the first and second electrodes of said triac device.