Pressure relief valve vent line mattress system and method

• US 5,699,570 A
• Filed: 06/14/1996
• Issued: 12/23/1997
• Est. Priority Date: 06/14/1996
• Status: Expired due to Term

• Current Assignee: Span-America Medical Systems Inc. (Savaria Corp.)
• Original Assignee: Span-America Medical Systems Inc. (Savaria Corp.)
• Inventors: Raburn, Richard W., Wilkinson, John W.
• Primary Examiner(s): TRETTEL, MICHAEL
• Application Number:
  US08/665,056
• Time in Patent Office: 557 Days
• Field of Search: 5/706, 5/710, 5/711, 5/712, 5/713, 5/714, 5/735, 5/740, 5/914
• US Class Current: 5/713
• CPC Class Codes: A47C 27/082 with non-manual inflation, e.g. with electric pumps
• CPC Class Codes: A47C 27/10 with two or more independently-fillable chambers
• CPC Class Codes: A47C 27/18 in combination with inflatable bodies
• CPC Class Codes: A61G 2203/34 for pressure
• CPC Class Codes: A61G 7/05715 with modular blocks, or inserts, with layers of different material
• CPC Class Codes: A61G 7/05769 with inflatable chambers
• CPC Class Codes: A61G 7/05792 with low air loss function, e.g. in mattresses, overlays or beds

Abstract

A pressure relief valve vent line mattress system utilizes a self-adjusting approach with a single air source to obtain in combination a low air loss feature for beneficial cooling and drying of a patient'"'"'s skin. A single air supply source outputs a predetermined positive flow of air into one or more patient air support bladders. An air distribution manifold received within a mattress body receives and disperses overflow pressure routed thereto from the patient air support bladders via an air passageway having a first pressure relief valve with an established set point. A second pressure relief valve is associated with a pump return line adjunct to the constant air flow pump. The net effect is to disperse overflow pressure from the mattress bladders (tending to keep such bladders at a constant pressure) while providing low air loss through the mattress for patient cooling and drying effects, all utilizing a single air flow source.

Claims

1. A pressure relief valve vent line mattress system, comprising:

a mattress body including at least one patient air support bladder having a bladder air input port;

air supply pump means, with a pump air supply output port, for outputting a predetermined positive flow of air at said pump air supply output port thereof;

a first air tube interconnecting said pump air supply output port with said bladder air input port so that said predetermined positive flow of air is supplied to said patient air support bladder;

at least one air distribution manifold received within said mattress body and having a manifold air input port for receiving and dispersing air supplied thereto;

a second air tube interconnecting with said first air tube in parallel therewith and interconnecting with said manifold air input port; and

a first pressure relief valve operatively received in said second air tube, having a set point established such that overflow pressure from said patient air support bladder is dispersed within said mattress body as low air loss via said manifold for patient cooling and drying effects while the pressure level within said patient air support bladder is automatically controlled by venting via said manifold such bladder overflow pressure.

2. A mattress system as in claim 1, wherein:

said patient air support bladder is generally elongated and cylindrical in shape; and

said air supply pump means comprises an electrically operated pump having a generally constant output.

3. A mattress system as in claim 2, further including:

a plurality of said air support bladders each having a respective bladder air input port, with all of said bladder air input ports being connected in parallel via said first air tube to said pump air supply output port; and

further including an air flow restrictor situated in said second air tube upstream from said first pressure relief valve operatively received in said second air tube.

4. A mattress system as in claim 3, wherein said air supply pump means operates continuously during patient use of said mattress system, so as to provide a generally constant air flow rate in a range generally of from about 5 liters to about 9 liters per minute;

and

wherein said first pressure relief valve set point is established generally in a range of from about 6 inches to about 12 inches of water, pressure relative to ambient atmospheric pressure.

5. A mattress system as in claim 4, wherein said pump flow rate is set to be constant at generally about 7 liters per minute, and said first pressure relief valve set point is established in a range of from about 8 inches to about 10 inches of water, pressure relative to ambient atmospheric pressure.

6. A mattress system as in claim 4, further including a pump return line parallel with said second air tube, returning to said air supply pump means and having therein a second pressure relief valve with a respective second set point for controllably establishing the operative pressure characteristics of said air supply pump means, and wherein said second set point of said second pressure relief valve is generally higher than said first pressure relief valve set point.

7. A mattress system as in claim 4, further including a second air distribution manifold, with both manifolds comprising a respective length of flexible tubing with low air loss holes spaced therealong for dispersing air supplied to one respective end of each manifold.

8. A mattress system as in claim 4, wherein:

said first and second air tubes comprise plastic tubing having an inside diameter generally in a range of from about 1/8 inch to about 1 inch; and

wherein said mattress body further includes foam support elements therein, collectively surrounded by an air permeable cover.

9. A mattress system as in claim 8, wherein said foam support elements comprise different foam support sections having preselected characteristics of density, thickness, and indentation load deflection, and wherein said foam support sections include a plurality of surface cuts forming generally circular channels at the bottom thereof for defining air passageways for cooling and drying effects from air movement therethrough;

and

wherein said air permeable cover is generally water resistant.

10. A methodology for a pressure relief valve vent line mattress, comprising:

providing a mattress body including at least one patient air support bladder having a bladder air input port;

applying via a first air tube a predetermined positive flow of air to said patient air support bladder via said port thereof;

providing at least one air distribution manifold received within said mattress body and having a manifold air input port for receiving and dispersing air supplied thereto; and

routing overflow pressure from said patient air support bladder, via a second air tube through a first pressure relief valve having an established set point, to said manifold so as to disperse such overflow pressure within said mattress body as low air loss for patient cooling and drying effects while the pressure level within said patient air support bladder is automatically controlled by venting such bladder overflow pressure via said manifold.

11. A methodology as in claim 10, wherein:

said air support bladder is generally elongated and cylindrical in shape; and

wherein said predetermined positive flow of air is a generally constant output of air to said patient air support bladder.

12. A methodology as in claim 11, further including:

providing a plurality of said air support bladders each having a respective bladder air input port, and applying via the first air tube said predetermined generally constant flow of air to all of said bladder air input ports; and

further including the step of at least partially restricting the flow of air within the second air tube upstream from said first pressure relief valve associated therewith.

13. A methodology as in claim 12, further including:

providing said predetermined positive flow of air continuously during patient use of the mattress, so as to provide a generally constant air flow rate in a range generally of from about 5 liters to about 9 liters per minute; and

wherein the first pressure relief valve set point is established generally in a range of from about 6 inches to about 12 inches of water, pressure relative to ambient atmospheric pressure.

14. A methodology as in claim 13, including:

establishing said generally constant air flow rate to be generally about 7 liters per minute; and

establishing the first pressure relief valve set point in a range of from about 8 inches to about 10 inches of water, pressure relative to ambient atmospheric pressure.

15. A methodology as in claim 13, further including providing a return air line parallel with the second air tube, returning to a source of air supply, and having therein a second pressure relief valve with a respective second set point for controllably establishing an operative pressure characteristic of an air supply source, with such second set point of the second pressure relief valve being set generally higher than the first pressure relief valve set point.

16. A methodology as in claim 13, further including providing a second air distribution manifold, with both manifolds comprising a respective length of flexible tubing with low air loss holes spaced therealong for dispersing air supplied to one respective end of each manifold.

17. A methodology as in claim 13, further including:

providing said mattress body with foam support elements therein, collectively surrounded by an air permeable cover, with said foam support elements comprising different foam support sections having preselected characteristics of density, thickness, and indentation load deflection, and wherein such foam support sections include a plurality of surface cuts forming generally circular channels at the bottom thereof for defining air passageways for cooling and drying effects from air movement therethrough; and

wherein the air permeable cover is generally water resistant.

18. A self-adjusting pressure relief patient support apparatus with low air loss function, comprising:

a main support body for receiving a patient thereon, and having at least one adjustable air support bladder with air therein;

constant air flow pump means, in pneumatic communication with said air support bladder, for automatically supplying said bladder a generally constant predetermined air flow regardless of changing patient loading on said main support body; and

overflow pressure manifold means, operatively associated with said air support bladder for dispersing overflow pressure air therefrom through said main support body as a low air loss, so that bladder air pressure is automatically controlled as patient cooling and drying effects are provided with the low air loss derived from such overflow pressure.

19. A patient support apparatus as in claim 18, wherein said overflow pressure manifold means includes a regulator for dispersing overflow pressure in a range of from about 6 inches to 12 inches of water, pressure relative to ambient atmospheric pressure.

20. A patient support apparatus as in claim 19, wherein said regulator comprises a pressure relief valve with a set point generally established in a range of from about 8 inches to about 10 inches of water, pressure relative to ambient atmospheric pressure.

21. A patient support apparatus as in claim 20, further including an orifice restrictor situated upstream from said pressure relief valve.

22. A patient support apparatus as in claim 18, wherein:

said main support body includes a plurality of air support bladders; and

said constant air flow pump means includes a pressure relief valve associated with the air flow thereof for regulating such air flow.

23. A patient support apparatus as in claim 22, wherein:

said main support body includes foam support sections having a plurality of defined cuts for air transmission; and

said generally constant predetermined air flow is in a range of from about 5 liters per minute to about 9 liters per minute.

24. An air bladder mattress system providing automatic air pressure equalization combined with low air loss function achieved from a single air flow source, said system comprising:

a main patient support mattress having respective foam and air bladder support elements, including a plurality of air bladders each of which have respective bladder air input ports;

an air flow pump having a generally constant air flow output;

a first section of air tubing directing said pump air flow output commonly into said respective bladder air input ports;

at least one bleeder tube residing within said main patient support mattress, and having a plurality of low air loss holes formed therealong so that air fed to one end of such bleeder tube is dispersed within said mattress via said tube holes; and

a second section of air tubing and a pressure relief valve with a predetermined set point, collectively forming a vent line between said first section of air tubing and said bleeder tube, so that air pressure within said plurality of air bladders greater than that of said predetermined set point is dispersed via the low air loss holes so as to automatically control such bladder air pressure while providing patient cooling and drying effects, thereby utilizing said air flow pump as a single source of air flow for operating both such functions.

25. An air bladder mattress system as in claim 24, wherein:

said second section of air tubing further includes a flow restrictor upstream from said pressure relief valve; and

said mattress system further includes a pump return section of air tubing situated in parallel with said first section of air tubing, and having a regulator operative as a pressure relief valve having a set point value higher than that of said pressure relief valve predetermined set point.

26. An air bladder mattress system as in claim 24, wherein:

said foam support elements include a plurality of respective support sections, at least one of which has an upper support surface segmented by generally circular bottom cross-section air channels for propagating air communication; and

wherein said generally constant air flow output is in a range of from about 5 liters to about 9 liters per minute, and said predetermined set point is in a range of from about 6 inches to about 12 inches of water, pressure relative to ambient atmospheric pressure.