Fused high ampacity electrical quick disconnect

• US 5,700,165 A
• Filed: 12/11/1995
• Issued: 12/23/1997
• Est. Priority Date: 12/11/1995
• Status: Expired due to Fees

• Current Assignee: General Motors Corporation (General Motors Company)
• Original Assignee: General Motors Corporation (General Motors Company)
• Inventors: Harris, Brent Alan, Drew, Shawn Daren, Rybolt, Arnold Carl
• Primary Examiner(s): Abrams, Neil
• Assistant Examiner(s): Byrd, Eugene G.
• Application Number:
  US08/570,385
• Time in Patent Office: 743 Days
• Field of Search: 439/622, 439/411, 439/621, 439/412
• US Class Current: 439/620.26
• CPC Class Codes: B60L 3/0046 relating to electric energy storage systems, e.g. batteries or capacitors
• CPC Class Codes: B60L 3/04 Cutting off the power supply under fault conditions protective devices and circuit arrangements in general H01H; H02H
• CPC Class Codes: H01H 2009/108 Building a sliding and/or a removable bridging connector for batteries
• CPC Class Codes: H01H 85/201 for connecting a fuse in a lead and adapted to be supported by the lead alone
• CPC Class Codes: H01H 85/2015 for plug-in type fuses
• CPC Class Codes: H01H 85/2045 Mounting means or insulating parts of the base, e.g. covers, casings
• CPC Class Codes: H01H 85/205 Electric connections to contacts on the base
• CPC Class Codes: H01H 9/085 contact separation effected by removing contact carrying element
• CPC Class Codes: H01H 9/10 Adaptation for built-in fuses mounting switch and fuse separately on, or in, common support H02B1/18
• CPC Class Codes: H01R 13/641 by indicating incorrect coupling; by indicating correct or full engagement
• CPC Class Codes: H01R 13/68 with built-in fuse
• CPC Class Codes: H01R 13/703 operated by engagement or disengagement of coupling parts, e.g. dual-continuity coupling partH01R13/71 takes precedence
• CPC Class Codes: H01R 2201/26 for vehicles

Abstract

A high ampacity, high voltage, fused electrical disconnect having a pair of input and output terminals carried by a housing and in registry with a pair of input and output rods carried by a cover and connected to each other by a fuse. The rods are readily detachable from the cover and the fuse. A switch in the housing signals when the rods are engaged with the terminals.

Claims

1. A high voltage, high ampacity, fused quick disconnect for alternately connecting and disconnecting an electrical power supply to/from an electrical load comprising:

an input terminal receiving electrical current from said supply, said terminal having a first electrically conductive sleeve defining a first opening adapted to snugly receive a first electrically conductive rod;

an output terminal receiving electrical current from said input terminal for delivering said current to said load, said output terminal having a second electrically conductive sleeve defining a second opening adapted to snugly receive a second electrically conductive rod;

an insulated housing holding said terminals side-by-side and apart from each other;

a cover for said housing;

a first electrically conductive rod secured to said cover and conforming substantially to said first opening for engaging and disengaging said first sleeve;

a second electrically conductive rod secured to said cover and conforming substantially to said second opening for engaging and disengaging said second sleeve; and

a replaceable, current sensitive fuse having a first terminus detachably secured to said first rod in said cover, and a second terminus detachably secured to said second rod in said cover to conduct electrical current between said rods under normal current load conditions, and to fail open under overload current conditions;

whereby placement of said cover on said housing electrically couples said terminals together and removal of said cover electrically disconnects said terminals one from the other when said fuse is intact, and permits ready replacement of said fuse off-line from said power supply when said fuse has failed.

2. A disconnect according to claim 1 wherein said rod is cylindrical.

3. A disconnect according to claim 2 wherein said sleeves comprise a bundle of parallel wires joined together at both ends thereof.

4. A disconnect according to claim 3 wherein said bundle is necked down between said ends such that said sleeve has a generally hyperbolic shape.

5. A disconnect according to claim 3 wherein said wires are skewed with respect to the axis of their associated sleeve such that said sleeve has a helical configuration.

6. A disconnect according to claim 5 wherein said wires are flat.

7. A disconnect according to claim 3 wherein said sleeve expands upon insertion of said rod and constrictively engages said rod.

8. A disconnect according to claim 1 wherein said housing includes a plurality of internal walls defining first and second recesses for receiving said input and output terminals respectively, and apertures in said walls which are aligned with said openings in said terminals and through which said rods pass to engage said terminals.

9. A disconnect according to claim 8 including a detachable closure wall closing off said recesses when said closure wall is secured to said housing and providing access to said recesses when said closure wall is detached from said housing.

10. A disconnect according to claim 9 wherein said terminals are readily removable from said recesses when said closure wall is detached from said housing.

11. A disconnect according to claim 1 including a switch positioned in said housing adjacent a said terminal for engaging a said rod associated with such a said terminal for signaling engagement or disengagement of such a said rod with such a said terminal.

12. A disconnect according to claim 1 wherein each said rod includes a shank portion engaging said terminal, a stud portion for securing said rod to said cover, and a flange intermediate said shank and stud portions engaging in a said terminus.

13. A disconnect according to claim 12 wherein said stud portion is threaded and is secured to said cover by a nut.

14. A disconnect according to claim 13 wherein said cover includes a well containing said nut.

15. A disconnect according to claim 14 wherein said nut has a polygonal perimeter and its associated well conforms to the shape of said perimeter for preventing rotation of said nut.

16. A disconnect according to claim 13 including a lid detachably secured to said cover providing access to said nut.

17. A disconnect according to claim 16 wherein said housing includes a peripheral lip defining a mouth through which said rods enter said housing, a first fixed detent projecting inboard said housing at said mouth, and a first catch operatively associated with said cover to engage said detent to lock said cover in place on said housing.

18. A disconnect according to claim 9 including a hinge permanently joining one edge of said closure wall to said housing and a clasp detachably joining the opposite edge of said closure wall to said housing.

19. A disconnect according to claim 18 wherein said clasp comprises a second detent on said housing and a second catch on said opposite edge for engaging said second detent when said closure wall is pivoted about said hinge to close off said housing.

20. A disconnect according to claim 17 including a handle between said cover and said lid carrying said catch and slidable between a detent-engage and a detent-disengage position.